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100 Air conditioner
Troubleshooting with gauge pressure
80-100
68
PC200, 200LC, 220, 220LC-8M0
SEN06151-00
*1: If refrigerant leaks, compressor oil in the air conditioner circuit always leaks, too. So perform the check
mainly on pipe joints and dirty parts with oil.
*2:
k
When replacing a cooling cycle part, see “Caution about refrigerant” and collect refrigerant. After
replacing it, fill up the air conditioner system with refrigerant again.
*3: Sight glass is on the air conditioner hose near condenser.
Indicated gauge
pressure
Cause
Check method
Remedy
Pressure is normal
Air conditioner cycle is operating normally.
If there is any trouble (cooling trouble), there is another cause.
High-pressure: Approx. 1.5 to 1.7 MPa {15 to 17 kg/cm
2
}
Low-pressure: Approx. 0.13 - 0.2 MPa {1.3 - 2.0 kg/cm
2
}
–
<Both high-pres-
sure and low-pres-
sure are too low>
Low-pressure gauge
reads vacuum
Insufficient refrigerant
Bubble can be seen through sight glass. *1,
*3
Collect refrigerant, then
fill up with proper quan-
tity of refrigerant again
*2
Clogging of receiver drier
There is a temperature difference between
inlet and outlet pipes of receiver drier.
Tank is frosty
Replace
*2
Clogging of expansion valve
Expansion valve is frosted
Clean or replace
*2
Gas leakage at thermoprobe of expan-
sion valve
Low-pressure gauge reads vacuum
Replace
*2
Defective evaporator temperature sensor
or defective contact of sensor (coming off
of mounting clip)
Evaporator is frozen
Flow rate of refrigerant is reduced due to
freezing.
(At Cool Max. and HI speed of fan, later it
becomes not to cold.)
Repair or replace
Replace receiver drier
Collect refrigerant, then
fill up with proper quan-
tity of refrigerant again
*2
Clogged or crushed piping
Piping between receiver drier and com-
pressor is clogged or crushed.
If clogged completely, low-pressure gauge
reads vacuum
Clean or replace
*2
<Both high-pres-
sure and low-pres-
sure are too high>
Filling too much with refrigerant
Connect gauge manifold
Collect refrigerant, then
fill up with proper quan-
tity of refrigerant again
*2
Defective cooling of condenser
Dirty condenser, clogging or crushing of
fins, or defective rotation of cooling fan
Clean, repair fins, or
repair or replace con-
denser
*2
Improper adjustment of expansion valve
(Valve is opened too wide)
Bubble can be seen through sight glass. *3
Replace
*2
Air in cycle parts
Bubble can be seen through sight glass. *3
Evacuate and then fill up
with proper quantity of
refrigerant again
*2
<High-pressure is
too high and low-
pressure is too low>
Clogged or crushed piping between com-
pressor and condenser
There is a remarkable temperature differ-
ence across clogged part
Clean inside of cycle or
replace
*2
<High-pressure is
too low and
low-pressure is too
high>
Defective compressor (Compression
trouble of compressor)
Both high-pressure and low-pressure are
balanced while compressor is in operation.
Compressor has seized and is extremely
hot.
Replace
*2
Содержание PC200-8M0
Страница 2: ......
Страница 15: ...SEN06111 03 PC200 200LC 220 220LC 8M0 00 100 13 100 Index Table of contents...
Страница 87: ...SEN06117 00 PC200 200LC 220 220LC 8M0 10 200 3 200 Power train Power train...
Страница 88: ...SEN06117 00 10 200 4 PC200 200LC 220 220LC 8M0 200 Power train Final drive Final drive 1 PC200 8M0 PC200LC 8M0...
Страница 90: ...SEN06117 00 10 200 6 PC200 200LC 220 220LC 8M0 200 Power train Final drive PC220 8M0 PC220LC 8M0...
Страница 94: ...SEN06117 00 10 200 10 PC200 200LC 220 220LC 8M0 200 Power train Swing machinery PC220 8M0 PC220LC 8M0...
Страница 102: ...SEN06118 00 10 300 4 PC200 200LC 220 220LC 8M0 300 Undercarriage and frame Idler Idler 1...
Страница 109: ...SEN06118 00 PC200 200LC 220 220LC 8M0 10 300 11 300 Undercarriage and frame Track shoe...
Страница 115: ...SEN06119 00 PC200 200LC 220 220LC 8M0 10 401 3 401 Hydraulic system Part 1 Hydraulic equipment layout drawing...
Страница 117: ...SEN06119 00 PC200 200LC 220 220LC 8M0 10 401 5 401 Hydraulic system Part 1 Hydraulic tank and filter...
Страница 141: ...SEN06119 00 PC200 200LC 220 220LC 8M0 10 401 29 401 Hydraulic system Part 1 Pilot oil filter...
Страница 146: ...SEN06120 00 10 402 4 PC200 200LC 220 220LC 8M0 402 Hydraulic system Part 2 Control valve...
Страница 148: ...SEN06120 00 10 402 6 PC200 200LC 220 220LC 8M0 402 Hydraulic system Part 2 Control valve...
Страница 150: ...SEN06120 00 10 402 8 PC200 200LC 220 220LC 8M0 402 Hydraulic system Part 2 Control valve...
Страница 152: ...SEN06120 00 10 402 10 PC200 200LC 220 220LC 8M0 402 Hydraulic system Part 2 Control valve...
Страница 197: ...SEN06120 00 PC200 200LC 220 220LC 8M0 10 402 55 402 Hydraulic system Part 2 Functions and operation by valve...
Страница 201: ...SEN06121 00 PC200 200LC 220 220LC 8M0 10 403 3 403 Hydraulic system Part 3 Swing motor...
Страница 204: ...SEN06121 00 10 403 6 PC200 200LC 220 220LC 8M0 403 Hydraulic system Part 3 Swing motor...
Страница 211: ...SEN06121 00 PC200 200LC 220 220LC 8M0 10 403 13 403 Hydraulic system Part 3 Travel motor...
Страница 221: ...SEN06121 00 PC200 200LC 220 220LC 8M0 10 403 23 403 Hydraulic system Part 3 PPC valve...
Страница 237: ...SEN06121 00 PC200 200LC 220 220LC 8M0 10 403 39 403 Hydraulic system Part 3 PPC valve...
Страница 240: ...SEN06121 00 10 403 42 PC200 200LC 220 220LC 8M0 403 Hydraulic system Part 3 Valve control Valve control 1...
Страница 262: ...SEN06122 00 10 500 10 PC200 200LC 220 220LC 8M0 500 Work equipment Dimensions of arm Dimensions of arm 1...
Страница 264: ...SEN06122 00 10 500 12 PC200 200LC 220 220LC 8M0 500 Work equipment Dimensions of bucket Dimensions of bucket 1...
Страница 271: ...SEN06123 00 PC200 200LC 220 220LC 8M0 10 600 5 600 Electrical system Engine control...
Страница 272: ...SEN06123 00 10 600 6 PC200 200LC 220 220LC 8M0 600 Electrical system Engine control Engine controller...
Страница 279: ...SEN06123 00 PC200 200LC 220 220LC 8M0 10 600 13 600 Electrical system Electrical control system...
Страница 298: ...SEN06123 00 10 600 32 PC200 200LC 220 220LC 8M0 600 Electrical system Electrical control system 4 Pump controller...
Страница 305: ...SEN06123 00 PC200 200LC 220 220LC 8M0 10 600 39 600 Electrical system Machine monitor system...
Страница 325: ...SEN06123 00 PC200 200LC 220 220LC 8M0 10 600 59 600 Electrical system Sensor...
Страница 329: ...SEN06123 00 PC200 200LC 220 220LC 8M0 10 600 63 600 Electrical system KOMTRAX system...
Страница 413: ...SEN06127 00 PC200 200LC 220 220LC 8M0 30 101 61 101 Testing and adjusting Part 1 Adjusting mirrors Adjusting mirrors 1...
Страница 419: ...SEN06127 00 PC200 200LC 220 220LC 8M0 30 101 67 101 Testing and adjusting Part 1 Angle adjustment of rear view camera...
Страница 491: ...SEN06129 01 PC200 200LC 220 220LC 8M0 30 103 19 103 Testing and adjusting Part 3 Pm Clinic service...
Страница 503: ...Fuse locations SEN06131 00 PC200 200LC 220 220LC 8M0 40 100 11 100 Failure code table and fuse locations...
Страница 523: ...SEN06132 01 PC200 200LC 220 220LC 8M0 40 200 19 200 General Information on troubleshooting Connector list and layout 2 6...
Страница 524: ...200 General Information on troubleshooting Connector list and layout 40 200 20 PC200 200LC 220 220LC 8M0 SEN06132 01 3 6...
Страница 525: ...SEN06132 01 PC200 200LC 220 220LC 8M0 40 200 21 200 General Information on troubleshooting Connector list and layout 4 6...
Страница 526: ...200 General Information on troubleshooting Connector list and layout 40 200 22 PC200 200LC 220 220LC 8M0 SEN06132 01 5 6...
Страница 527: ...SEN06132 01 PC200 200LC 220 220LC 8M0 40 200 23 200 General Information on troubleshooting Connector list and layout 6 6...
Страница 623: ...SEN06134 00 PC200 200LC 220 220LC 8M0 40 302 3 302 Troubleshooting by failure code Part 2...
Страница 679: ...SEN06135 00 PC200 200LC 220 220LC 8M0 40 303 3 303 Troubleshooting by failure code Part 3...
Страница 727: ...SEN06136 00 PC200 200LC 220 220LC 8M0 40 304 3 304 Troubleshooting by failure code Part 4...
Страница 775: ...SEN06137 00 PC200 200LC 220 220LC 8M0 40 305 3 305 Troubleshooting by failure code Part 5...
Страница 825: ...SEN06138 00 PC200 200LC 220 220LC 8M0 40 400 3 400 Troubleshooting of electrical system E mode...
Страница 883: ...SEN06139 00 PC200 200LC 220 220LC 8M0 40 500 3 500 Troubleshooting of hydraulic and mechanical system H mode...
Страница 1051: ...SEN06144 00 PC200 200LC 220 220LC 8M0 50 300 35 300 Power train Removal and installation of swing circle assembly...
Страница 1091: ...SEN06146 00 PC200 200LC 220 220LC 8M0 50 500 17 500 Hydraulic system Disassembly and assembly of control valve...
Страница 1109: ...SEN06146 00 PC200 200LC 220 220LC 8M0 50 500 35 500 Hydraulic system Disassembly and assembly of work equipment cylinder...
Страница 1115: ...SEN06147 00 PC200 200LC 220 220LC 8M0 50 600 5 600 Work equipment Removal and installation of work equipment assembly...
Страница 1157: ...SEN06149 00 PC200 200LC 220 220LC 8M0 50 800 9 800 Electrical system Removal and installation of KOMTRAX terminal assembly...
Страница 1162: ...100 Air conditioner Air conditioner component 80 100 4 PC200 200LC 220 220LC 8M0 SEN06151 00 Air conditioner component...
Страница 1177: ...SEN06151 00 PC200 200LC 220 220LC 8M0 80 100 19 100 Air conditioner Sensor...
Страница 1197: ...SEN06151 00 PC200 200LC 220 220LC 8M0 80 100 39 100 Air conditioner Troubleshooting chart 1 2 Heating trouble...
Страница 1228: ...100 Air conditioner Connection of service tool 80 100 70 PC200 200LC 220 220LC 8M0 SEN06151 00 A From Cab B To Condenser...
Страница 1235: ...SEN06151 00 PC200 200LC 220 220LC 8M0 80 100 77 100 Air conditioner Desiccant replacement procedure...
Страница 1239: ...SEN06153 00 PC200 200LC 220 220LC 8M0 90 100 3 100 Hydraulic diagrams and drawings Symbols in hydraulic circuit diagram...
Страница 1240: ...SEN06153 00 90 100 4 PC200 200LC 220 220LC 8M0 100 Hydraulic diagrams and drawings Symbols in hydraulic circuit diagram...
Страница 1242: ...SEN06153 00 PC200 200LC 220 220LC 8M0 90 100 7 100 Hydraulic diagrams and drawings Symbols in hydraulic circuit diagram...
Страница 1246: ...SEN06154 00 PC200 200LC 220 220LC 8M0 90 200 3 200 Electrical diagrams and drawings Symbols in electric circuit diagram...
Страница 1247: ...SEN06154 00 90 200 4 PC200 200LC 220 220LC 8M0 200 Electrical diagrams and drawings Symbols in electric circuit diagram...
Страница 1253: ...SEN06154 00 PC200 200LC 220 220LC 8M0 90 200 5 200 Electrical diagrams and drawings Symbols in electric circuit diagram 15...