200 General Information on troubleshooting
Information in troubleshooting table
40-200
12
PC200, 200LC, 220, 220LC-8M0
SEN06132-01
Information in troubleshooting table
(Rev. 2011/12)
a
The following information is summarized in the troubleshooting table. Before performing troubleshooting,
understand that information fully.
Action level
Failure code
Failure
Failure name displayed on the Abnormality Record screen of the
machine monitor
Display on
machine
monitor
Display on
machine monitor
Detail of
failure
Description of the failure detected by the machine monitor or controller
Action of
controller
An action that is performed to protect the system and devices when a failure is detected by the machine
monitor or controller
Problem on
machine
A problem that appears as a failure on the machine as a result of an action (above) that is performed by
the machine monitor or controller.
Related
information
Information on occurred failure or troubleshooting
Cause
Procedure, measuring location, criteria and remarks
1 Defective -
<Contents of description>
q
Procedure
q
Measuring location
a
"Between A and B" denotes measuring values such as voltage and resistance
between A and B.
a
"Between A and ground" means the measurement of voltage, resistance or
others between terminal A and the place which has a continuity with chassis
frame such as unpainted hexagonal head bolt or bolt hole which has no rust,
etc.
q
Criteria to judge probable causes (standard value), remarks
<How to use troubleshooting sheet>
q
Perform troubleshooting procedures in numerical order.
q
If the check result does not meet the criteria, the probable cause described on the
left column is the actual cause of the failure.
q
If the check result shows no failure, and unless otherwise specified, proceed to the
next step (next cause item).
q
If a defect is found and repaired, check that the defect has been corrected.
<Failures in wiring harness>
q
Open circuit in wiring
Connection of connector is defective or wiring harness is broken.
q
Ground fault
A harness not to be connected to the ground (earth) circuit comes into contact with
the ground (earth) circuit or chassis accidentally.
q
Hot short circuit
A harness not to be connected to the power (24 V) circuit comes into contact with
the power (24 V) circuit accidentally.
q
Short circuit
An independent wire in the harness erroneously comes into contact with another
independent wire.
(poor insulation at connector and others)
<Precautions for troubleshooting>
(1) Connector number indication method and handling of T-adapter
For troubleshooting, insert or connect T-adapter as follows unless otherwise spec-
ified.
q
When "male" or "female" is not indicated with a connector number, disconnect
the connector, and insert T-adapter between the male and female connectors.
q
When "male" or "female" is indicated with a connector number, disconnect the
connector, and connect T-adapter only to either male or female connector.
(2) Pin number description sequence and tester lead handling
For troubleshooting, connect the positive (+) and negative (-) leads as shown be-
low unless otherwise specified.
q
Connect the positive (+) lead to pin or wire indicated first.
q
Connect the negative (-) lead to a pin or wire indicated second.
2
Open or short circuit in wir-
ing harness
3
Open circuit in wiring har-
ness
(wire breakage or defective
contact of connector)
4
Ground fault in wiring har-
ness
(contact with ground circuit)
5
Hot short circuit
(contact with 24 V circuit)
6
Short circuit in wiring har-
ness
7 Defective controller
Содержание PC200-8M0
Страница 2: ......
Страница 15: ...SEN06111 03 PC200 200LC 220 220LC 8M0 00 100 13 100 Index Table of contents...
Страница 87: ...SEN06117 00 PC200 200LC 220 220LC 8M0 10 200 3 200 Power train Power train...
Страница 88: ...SEN06117 00 10 200 4 PC200 200LC 220 220LC 8M0 200 Power train Final drive Final drive 1 PC200 8M0 PC200LC 8M0...
Страница 90: ...SEN06117 00 10 200 6 PC200 200LC 220 220LC 8M0 200 Power train Final drive PC220 8M0 PC220LC 8M0...
Страница 94: ...SEN06117 00 10 200 10 PC200 200LC 220 220LC 8M0 200 Power train Swing machinery PC220 8M0 PC220LC 8M0...
Страница 102: ...SEN06118 00 10 300 4 PC200 200LC 220 220LC 8M0 300 Undercarriage and frame Idler Idler 1...
Страница 109: ...SEN06118 00 PC200 200LC 220 220LC 8M0 10 300 11 300 Undercarriage and frame Track shoe...
Страница 115: ...SEN06119 00 PC200 200LC 220 220LC 8M0 10 401 3 401 Hydraulic system Part 1 Hydraulic equipment layout drawing...
Страница 117: ...SEN06119 00 PC200 200LC 220 220LC 8M0 10 401 5 401 Hydraulic system Part 1 Hydraulic tank and filter...
Страница 141: ...SEN06119 00 PC200 200LC 220 220LC 8M0 10 401 29 401 Hydraulic system Part 1 Pilot oil filter...
Страница 146: ...SEN06120 00 10 402 4 PC200 200LC 220 220LC 8M0 402 Hydraulic system Part 2 Control valve...
Страница 148: ...SEN06120 00 10 402 6 PC200 200LC 220 220LC 8M0 402 Hydraulic system Part 2 Control valve...
Страница 150: ...SEN06120 00 10 402 8 PC200 200LC 220 220LC 8M0 402 Hydraulic system Part 2 Control valve...
Страница 152: ...SEN06120 00 10 402 10 PC200 200LC 220 220LC 8M0 402 Hydraulic system Part 2 Control valve...
Страница 197: ...SEN06120 00 PC200 200LC 220 220LC 8M0 10 402 55 402 Hydraulic system Part 2 Functions and operation by valve...
Страница 201: ...SEN06121 00 PC200 200LC 220 220LC 8M0 10 403 3 403 Hydraulic system Part 3 Swing motor...
Страница 204: ...SEN06121 00 10 403 6 PC200 200LC 220 220LC 8M0 403 Hydraulic system Part 3 Swing motor...
Страница 211: ...SEN06121 00 PC200 200LC 220 220LC 8M0 10 403 13 403 Hydraulic system Part 3 Travel motor...
Страница 221: ...SEN06121 00 PC200 200LC 220 220LC 8M0 10 403 23 403 Hydraulic system Part 3 PPC valve...
Страница 237: ...SEN06121 00 PC200 200LC 220 220LC 8M0 10 403 39 403 Hydraulic system Part 3 PPC valve...
Страница 240: ...SEN06121 00 10 403 42 PC200 200LC 220 220LC 8M0 403 Hydraulic system Part 3 Valve control Valve control 1...
Страница 262: ...SEN06122 00 10 500 10 PC200 200LC 220 220LC 8M0 500 Work equipment Dimensions of arm Dimensions of arm 1...
Страница 264: ...SEN06122 00 10 500 12 PC200 200LC 220 220LC 8M0 500 Work equipment Dimensions of bucket Dimensions of bucket 1...
Страница 271: ...SEN06123 00 PC200 200LC 220 220LC 8M0 10 600 5 600 Electrical system Engine control...
Страница 272: ...SEN06123 00 10 600 6 PC200 200LC 220 220LC 8M0 600 Electrical system Engine control Engine controller...
Страница 279: ...SEN06123 00 PC200 200LC 220 220LC 8M0 10 600 13 600 Electrical system Electrical control system...
Страница 298: ...SEN06123 00 10 600 32 PC200 200LC 220 220LC 8M0 600 Electrical system Electrical control system 4 Pump controller...
Страница 305: ...SEN06123 00 PC200 200LC 220 220LC 8M0 10 600 39 600 Electrical system Machine monitor system...
Страница 325: ...SEN06123 00 PC200 200LC 220 220LC 8M0 10 600 59 600 Electrical system Sensor...
Страница 329: ...SEN06123 00 PC200 200LC 220 220LC 8M0 10 600 63 600 Electrical system KOMTRAX system...
Страница 413: ...SEN06127 00 PC200 200LC 220 220LC 8M0 30 101 61 101 Testing and adjusting Part 1 Adjusting mirrors Adjusting mirrors 1...
Страница 419: ...SEN06127 00 PC200 200LC 220 220LC 8M0 30 101 67 101 Testing and adjusting Part 1 Angle adjustment of rear view camera...
Страница 491: ...SEN06129 01 PC200 200LC 220 220LC 8M0 30 103 19 103 Testing and adjusting Part 3 Pm Clinic service...
Страница 503: ...Fuse locations SEN06131 00 PC200 200LC 220 220LC 8M0 40 100 11 100 Failure code table and fuse locations...
Страница 523: ...SEN06132 01 PC200 200LC 220 220LC 8M0 40 200 19 200 General Information on troubleshooting Connector list and layout 2 6...
Страница 524: ...200 General Information on troubleshooting Connector list and layout 40 200 20 PC200 200LC 220 220LC 8M0 SEN06132 01 3 6...
Страница 525: ...SEN06132 01 PC200 200LC 220 220LC 8M0 40 200 21 200 General Information on troubleshooting Connector list and layout 4 6...
Страница 526: ...200 General Information on troubleshooting Connector list and layout 40 200 22 PC200 200LC 220 220LC 8M0 SEN06132 01 5 6...
Страница 527: ...SEN06132 01 PC200 200LC 220 220LC 8M0 40 200 23 200 General Information on troubleshooting Connector list and layout 6 6...
Страница 623: ...SEN06134 00 PC200 200LC 220 220LC 8M0 40 302 3 302 Troubleshooting by failure code Part 2...
Страница 679: ...SEN06135 00 PC200 200LC 220 220LC 8M0 40 303 3 303 Troubleshooting by failure code Part 3...
Страница 727: ...SEN06136 00 PC200 200LC 220 220LC 8M0 40 304 3 304 Troubleshooting by failure code Part 4...
Страница 775: ...SEN06137 00 PC200 200LC 220 220LC 8M0 40 305 3 305 Troubleshooting by failure code Part 5...
Страница 825: ...SEN06138 00 PC200 200LC 220 220LC 8M0 40 400 3 400 Troubleshooting of electrical system E mode...
Страница 883: ...SEN06139 00 PC200 200LC 220 220LC 8M0 40 500 3 500 Troubleshooting of hydraulic and mechanical system H mode...
Страница 1051: ...SEN06144 00 PC200 200LC 220 220LC 8M0 50 300 35 300 Power train Removal and installation of swing circle assembly...
Страница 1091: ...SEN06146 00 PC200 200LC 220 220LC 8M0 50 500 17 500 Hydraulic system Disassembly and assembly of control valve...
Страница 1109: ...SEN06146 00 PC200 200LC 220 220LC 8M0 50 500 35 500 Hydraulic system Disassembly and assembly of work equipment cylinder...
Страница 1115: ...SEN06147 00 PC200 200LC 220 220LC 8M0 50 600 5 600 Work equipment Removal and installation of work equipment assembly...
Страница 1157: ...SEN06149 00 PC200 200LC 220 220LC 8M0 50 800 9 800 Electrical system Removal and installation of KOMTRAX terminal assembly...
Страница 1162: ...100 Air conditioner Air conditioner component 80 100 4 PC200 200LC 220 220LC 8M0 SEN06151 00 Air conditioner component...
Страница 1177: ...SEN06151 00 PC200 200LC 220 220LC 8M0 80 100 19 100 Air conditioner Sensor...
Страница 1197: ...SEN06151 00 PC200 200LC 220 220LC 8M0 80 100 39 100 Air conditioner Troubleshooting chart 1 2 Heating trouble...
Страница 1228: ...100 Air conditioner Connection of service tool 80 100 70 PC200 200LC 220 220LC 8M0 SEN06151 00 A From Cab B To Condenser...
Страница 1235: ...SEN06151 00 PC200 200LC 220 220LC 8M0 80 100 77 100 Air conditioner Desiccant replacement procedure...
Страница 1239: ...SEN06153 00 PC200 200LC 220 220LC 8M0 90 100 3 100 Hydraulic diagrams and drawings Symbols in hydraulic circuit diagram...
Страница 1240: ...SEN06153 00 90 100 4 PC200 200LC 220 220LC 8M0 100 Hydraulic diagrams and drawings Symbols in hydraulic circuit diagram...
Страница 1242: ...SEN06153 00 PC200 200LC 220 220LC 8M0 90 100 7 100 Hydraulic diagrams and drawings Symbols in hydraulic circuit diagram...
Страница 1246: ...SEN06154 00 PC200 200LC 220 220LC 8M0 90 200 3 200 Electrical diagrams and drawings Symbols in electric circuit diagram...
Страница 1247: ...SEN06154 00 90 200 4 PC200 200LC 220 220LC 8M0 200 Electrical diagrams and drawings Symbols in electric circuit diagram...
Страница 1253: ...SEN06154 00 PC200 200LC 220 220LC 8M0 90 200 5 200 Electrical diagrams and drawings Symbols in electric circuit diagram 15...