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ELECTRICAL CABLE SELECTION

 
 

 

1.

 

Electrical resistance in the circuit you create is a significant consumer of the power 
available  in  the  KAPower  device.  For  optimal  performance  the  load  resistance 
(entire load) and the internal resistance of the capacitor module should be matched 
as closely as possible. 

2.

 

Use the heaviest gauge cable available. It is recommended that 4/0 cable be used.  

3.

 

Keep  cable  length  to  an  absolute  minimum.  The  circuit  resistance  increases  with 
cable length.  

4.

 

Insure  that  the  cable  termination  connections  (terminals)  are  properly  crimped 
and/or soldered to the cables. 

5.

 

The  quality  of  the  cable  connections  from  the  KSM  to  the  vehicle  or  equipment  is 
critical.  Make sure to provide good, clean, robust cable interface connections. 

6.

 

The closer the KSM is located to the engine’s cranking motor, the shorter the cable 
lengths are, the shortest overall length of the entire heavy current circuit, the better 
the performance will be with your KSM. 

7.

 

The 4 Pin Deutsch connector has been supplied with a mating connector.  Be sure to 
follow proper wire schemes as identified in the diagrams. 

8.

 

The supplied DPST switch will either be replacing an existing push-button engine-
start switch or will be in addition to the existing key-start switch, depending on how 
your vehicle or equipment is currently setup, started.  Locate and install the DPST 
switch in a convenient location relative to the key switch if there is no existing push-
button start switch to replace. 

 
 

 

 
 
 

 

Содержание KSM PLC

Страница 1: ...NSTALLATION OPERATION MANUAL Gen 3 Rev D KBI Kold Ban International Ltd 8390 Pingree Road Lake In The Hills Illinois 60156 9637 U S A 800 527 8278 847 658 8561 Fax 847 658 9280 www koldban com ATA VMR...

Страница 2: ...button switch 3 Wiring harness Not Shown 4 Terminal grease Not Shown 5 Protective boots Not Shown ITEMS NEEDED FOR INSTALLATION 1 Battery cables 4 0 cable is recommended 2 Terminals for battery cable...

Страница 3: ...materials adjacent to the point of short circuit may follow it In case of accidental short circuit ing of the KAPower module or individual capacitors it is necessary to disconnect the KAPower module i...

Страница 4: ..._________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________...

Страница 5: ...Cycles Performance Virtually Unaffected by Temperatures Increases the Life of Batteries Requires NO Maintenance Safe Easy to Install KAPower Basic Description The KAPower module is an energy storage d...

Страница 6: ...er KSM module will clear any lids and other movable parts Install the KAPower KSM module as close to the engine s cranking motor as possible Avoid locations that are subject to extreme heat humidity r...

Страница 7: ...KSM to the vehicle or equipment is critical Make sure to provide good clean robust cable interface connections 6 The closer the KSM is located to the engine s cranking motor the shorter the cable len...

Страница 8: ...hoods lids covers and other movable vehicle or equipment parts Install the KSM module as close to the engine s cranking motor as possible Avoid locations that are subject to extreme heat humidity road...

Страница 9: ...9 10 12 cell KSM The J1939 connector is used for KBI Factory programing only Contact KBI for details...

Страница 10: ...r DT04C3P GENERAL WIRING INSTALLATION PROCEDURE CAUTION KSM Power Stud Nuts should be torqued to 180 Inch Pounds CONNECTORS LOCATED ON THE END FACEPLATE OF THE KSM ENCLOSURE END FACEPLATE OF THE KSM E...

Страница 11: ...tors the condition of the KAPower Module and will close or open the Contactor Relay inside the KSM based on the preprogrammed parameters inside the PLC When the engine is stopped the equipment is turn...

Страница 12: ...t pin four 4 of the wire interface connector you must find a 5 Amp power source from the vehicle key on ignition source that is live only when the engine is cranking and running Install a five 5 amp f...

Страница 13: ...s applications where the rear start feature is desired a second DPST Switch can be installed in the rear start location wired in parallel with the front start DPST switch OEM Push Bu on or Key Switch...

Страница 14: ...e engine should begin to crank over with power being supplied from both the KSM capacitor module and the standard batteries Once the engine starts and the DPST switch is released the KSM internal PLC...

Страница 15: ...nector Refer to pages 10 13 Check the circuit breaker and contactor relay within the KSM module In order to service or replace any of these components you will have to remove the cover of the KSM encl...

Страница 16: ...sues such as shorts chafing or bad connections and components The PLC Module is a sealed unit It cannot be serviced If additional troubleshooting is required contact KBI STORAGE The KAPower module sho...

Страница 17: ...and workmanship for one 1 year from the date of purchase Failure due to accident abuse neglect use other than in the intended application specified in this manual improper installation or maintenance...

Страница 18: ...18...

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