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TO CHECK KSM INTERNAL CIRCUIT: 

 

 

With the circuit breaker reset, using a voltmeter check voltage at Pin #1 of the 
Deutsch four-pin connector and the KSM negative (

-)

 ground Power Stud terminal. If 

voltage is present the circuit is “good”.  The voltage reading is the actual KAPower 
module voltage and should be at least 10 volts in order to activate the contactor.  

 

Jump pins 1 and 2 on the four-pin connector, the contactor should activate. If not 
remove cover and check for faulty contactor or internal wiring. 

 

If the circuit breaker continues to trip check the integrity of the vehicle side of the 
wiring harness for issues such as shorts, chafing or bad connections and 
components. 

 

The PLC Module is a sealed unit.  It cannot be serviced.  If additional troubleshooting 
is required contact KBI. 
 

 
 
 

STORAGE:

 

The KAPower module should be discharged down to a 50% state-of-charge 
prior to storage and for prolonged periods (>1 year) should be stored in a 

completely discharged state. 
The  KAPower  modules  shall  be  stored  within  enclosed  heated  or  unheated  premises 
outfitted  with  a  natural  ventilation  system  in  regions  having  moderate  or  cold  weather 
conditions.  Climate  control  systems  are  not  required.  The  required  storage  temperature 
range is -76º to 185ºF (-60º to 85ºC). 

TRANSPORTATION:

 

The KAPower KSM modules can be shipped in approved corrugated cardboard, wooden, 
or plastic containers. For more information on transportation contact KBI.  

 

 

 

 

 

 

CAUTION 

Содержание KSM PLC

Страница 1: ...NSTALLATION OPERATION MANUAL Gen 3 Rev D KBI Kold Ban International Ltd 8390 Pingree Road Lake In The Hills Illinois 60156 9637 U S A 800 527 8278 847 658 8561 Fax 847 658 9280 www koldban com ATA VMR...

Страница 2: ...button switch 3 Wiring harness Not Shown 4 Terminal grease Not Shown 5 Protective boots Not Shown ITEMS NEEDED FOR INSTALLATION 1 Battery cables 4 0 cable is recommended 2 Terminals for battery cable...

Страница 3: ...materials adjacent to the point of short circuit may follow it In case of accidental short circuit ing of the KAPower module or individual capacitors it is necessary to disconnect the KAPower module i...

Страница 4: ..._________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________...

Страница 5: ...Cycles Performance Virtually Unaffected by Temperatures Increases the Life of Batteries Requires NO Maintenance Safe Easy to Install KAPower Basic Description The KAPower module is an energy storage d...

Страница 6: ...er KSM module will clear any lids and other movable parts Install the KAPower KSM module as close to the engine s cranking motor as possible Avoid locations that are subject to extreme heat humidity r...

Страница 7: ...KSM to the vehicle or equipment is critical Make sure to provide good clean robust cable interface connections 6 The closer the KSM is located to the engine s cranking motor the shorter the cable len...

Страница 8: ...hoods lids covers and other movable vehicle or equipment parts Install the KSM module as close to the engine s cranking motor as possible Avoid locations that are subject to extreme heat humidity road...

Страница 9: ...9 10 12 cell KSM The J1939 connector is used for KBI Factory programing only Contact KBI for details...

Страница 10: ...r DT04C3P GENERAL WIRING INSTALLATION PROCEDURE CAUTION KSM Power Stud Nuts should be torqued to 180 Inch Pounds CONNECTORS LOCATED ON THE END FACEPLATE OF THE KSM ENCLOSURE END FACEPLATE OF THE KSM E...

Страница 11: ...tors the condition of the KAPower Module and will close or open the Contactor Relay inside the KSM based on the preprogrammed parameters inside the PLC When the engine is stopped the equipment is turn...

Страница 12: ...t pin four 4 of the wire interface connector you must find a 5 Amp power source from the vehicle key on ignition source that is live only when the engine is cranking and running Install a five 5 amp f...

Страница 13: ...s applications where the rear start feature is desired a second DPST Switch can be installed in the rear start location wired in parallel with the front start DPST switch OEM Push Bu on or Key Switch...

Страница 14: ...e engine should begin to crank over with power being supplied from both the KSM capacitor module and the standard batteries Once the engine starts and the DPST switch is released the KSM internal PLC...

Страница 15: ...nector Refer to pages 10 13 Check the circuit breaker and contactor relay within the KSM module In order to service or replace any of these components you will have to remove the cover of the KSM encl...

Страница 16: ...sues such as shorts chafing or bad connections and components The PLC Module is a sealed unit It cannot be serviced If additional troubleshooting is required contact KBI STORAGE The KAPower module sho...

Страница 17: ...and workmanship for one 1 year from the date of purchase Failure due to accident abuse neglect use other than in the intended application specified in this manual improper installation or maintenance...

Страница 18: ...18...

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