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TP-6334

9/04

A-2 Appendix

kg

kilogram

kg/cm

2

kilograms per square
centimeter

kgm

kilogram-meter

kg/m

3

kilograms per cubic meter

kHz

kilohertz

kJ

kilojoule

km

kilometer

kOhm, k

kilo-ohm

kPa

kilopascal

kph

kilometers per hour

kV

kilovolt

kVA

kilovolt ampere

kVAR

kilovolt ampere reactive

kW

kilowatt

kWh

kilowatt-hour

kWm

kilowatt mechanical

L

liter

LAN

local area network

L x W x H length by width by height
lb.

pound, pounds

lbm/ft

3

pounds mass per cubic feet

LCB

line circuit breaker

LCD

liquid crystal display

ld. shd.

load shed

LED

light emitting diode

Lph

liters per hour

Lpm

liters per minute

LOP

low oil pressure

LP

liquefied petroleum

LPG

liquefied petroleum gas

LS

left side

L

wa

sound power level, A weighted

LWL

low water level

LWT

low water temperature

m

meter, milli (1/1000)

M

mega (10

6

when used with SI

units), male

m

3

cubic meter

m

3

/min.

cubic meters per minute

mA

milliampere

man.

manual

max.

maximum

MB

megabyte (2

20

bytes)

MCM

one thousand circular mils

MCCB

molded-case circuit breaker

meggar

megohmmeter

MHz

megahertz

mi.

mile

mil

one one-thousandth of an inch

min.

minimum, minute

misc.

miscellaneous

MJ

megajoule

mJ

millijoule

mm

millimeter

mOhm, m

milliohm

MOhm, M

megohm

MOV

metal oxide varistor

MPa

megapascal

mpg

miles per gallon

mph

miles per hour

MS

military standard

m/sec.

meters per second

MTBF

mean time between failure

MTBO

mean time between overhauls

mtg.

mounting

MW

megawatt

mW

milliwatt

µ

F

microfarad

N, norm.

normal (power source)

NA

not available, not applicable

nat. gas

natural gas

NBS

National Bureau of Standards

NC

normally closed

NEC

National Electrical Code

NEMA

National Electrical
Manufacturers Association

NFPA

National Fire Protection
Association

Nm

newton meter

NO

normally open

no., nos.

number, numbers

NPS

National Pipe, Straight

NPSC

National Pipe, Straight-coupling

NPT

National Standard taper pipe
thread per general use

NPTF

National Pipe, Taper-Fine

NR

not required, normal relay

ns

nanosecond

OC

overcrank

OD

outside diameter

OEM

original equipment
manufacturer

OF

overfrequency

opt.

option, optional

OS

oversize, overspeed

OSHA

Occupational Safety and Health
Administration

OV

overvoltage

oz.

ounce

p., pp.

page, pages

PC

personal computer

PCB

printed circuit board

pF

picofarad

PF

power factor

ph.,

phase

PHC

Phillips head crimptite (screw)

PHH

Phillips hex head (screw)

PHM

pan head machine (screw)

PLC

programmable logic control

PMG

permanent-magnet generator

pot

potentiometer, potential

ppm

parts per million

PROM

programmable read-only
memory

psi

pounds per square inch

pt.

pint

PTC

positive temperature coefficient

PTO

power takeoff

PVC

polyvinyl chloride

qt.

quart

qty.

quantity

R

replacement (emergency)
power source

rad.

radiator, radius

RAM

random access memory

RDO

relay driver output

ref.

reference

rem.

remote

RFI

radio frequency interference

RH

round head

RHM

round head machine (screw)

rly.

relay

rms

root mean square

rnd.

round

ROM

read only memory

rot.

rotate, rotating

rpm

revolutions per minute

RS

right side

RTV

room temperature vulcanization

SAE

Society of Automotive
Engineers

scfm

standard cubic feet per minute

SCR

silicon controlled rectifier

s, sec.

second

SI

Systeme international d’unites,

International System of Units

SI/EO

side in/end out

sil.

silencer

SN

serial number

SPDT

single--pole, double--throw

SPST

single--pole, single--throw

spec, specs

specification(s)

sq.

square

sq. cm

square centimeter

sq. in.

square inch

SS

stainless steel

std.

standard

stl.

steel

tach.

tachometer

TD

time delay

TDC

top dead center

TDEC

time delay engine cooldown

TDEN

time delay emergency to
normal

TDES

time delay engine start

TDNE

time delay normal to
emergency

TDOE

time delay off to emergency

TDON

time delay off to normal

temp.

temperature

term.

terminal

TIF

telephone influence factor

TIR

total indicator reading

tol.

tolerance

turbo.

turbocharger

typ.

typical (same in multiple
locations)

UF

underfrequency

UHF

ultrahigh frequency

UL

Underwriter’s Laboratories, Inc.

UNC

unified coarse thread (was NC)

UNF

unified fine thread (was NF)

univ.

universal

US

undersize, underspeed

UV

ultraviolet, undervoltage

V

volt

VAC

volts alternating current

VAR

voltampere reactive

VDC

volts direct current

VFD

vacuum fluorescent display

VGA

video graphics adapter

VHF

very high frequency

W

watt

WCR

withstand and closing rating

w/

with

w/o

without

wt.

weight

xfmr

transformer

Содержание 10ERG

Страница 1: ...Commercial Mobile Generator Sets Model 10ERG 13ERG 15ERG TP 6334 9 04 Operation...

Страница 2: ...ow immediately after unpacking the products so that the numbers are readily available for future reference Record field installed kit numbers after installing the kits Generator Set Identification Num...

Страница 3: ...Breaker 7 2 5 2 Fuses 7 Section 3 Scheduled Maintenance 9 3 1 General Maintenance 9 3 2 Service Schedule 10 3 3 Lubrication System 12 3 3 1 Oil Specifications 12 3 3 2 Oil Check 12 3 3 3 Oil Additions...

Страница 4: ......

Страница 5: ...to prevent starting of the generator set by an automatic transfer switch remote start stop switch or engine start command from a remote computer Battery Sulfuric acid in batteries Can cause severe in...

Страница 6: ...xide is an odorless colorless tasteless nonirritating gas that can cause death if inhaled for even a short time Avoid breathingexhaustfumeswhenworking on or near the generator set Never operate the ge...

Страница 7: ...ge by usinga soapand water solution with the fuel system test pressurized to 6 8 ounces per square inch 10 14 inches water column Do not use a soap solution containing either ammonia or chlorine becau...

Страница 8: ...re cap to relieve pressure WARNING Hot engine and exhaust system Can cause severe injury or death Do not work on the generator set until it cools WARNING Checking the coolant level Hot coolant can cau...

Страница 9: ...or set may use both American Standard and metric hardware Use the correct size tools to prevent rounding of the bolt heads and nuts NOTICE When replacing hardware do not substitute with inferior grade...

Страница 10: ...VI Safety Precautions and Instructions TP 6334 9 04 Notes...

Страница 11: ...e generator set x in 001 002 a Service Assistance For professional advice on generator power requirements and conscientious service please contact your nearest Kohler distributor or dealer D Consult t...

Страница 12: ...23316 Fuse Controller F3 10 amp 223316 Oil Filter GM28351 Spark Plug GM35826 Spray Paint Black 221292 Figure 1 Maintenance and Service Parts x in 001 004 List of Related Literature Figure 2 identifies...

Страница 13: ...coolant 10 Radiator 11 Oil fill on valve cover 12 Fuel filter gasoline models 13 Coolant drain 14 Fuel solenoid LP models only 15 Lube oil filter 16 Oil drain valve 17 Fuel feed pump fuel inlet gasol...

Страница 14: ...TP 6334 9 04 2 Service Views Notes...

Страница 15: ...needed D Check for loose corroded or missing clamps and hangers Tighten or replace the exhaust clamps and or hangers as needed D Check that the exhaust outlet is unobstructed D Check the exhaust gas...

Страница 16: ...ction 2 4 6 The buttons on the controller keypad are used only for system configuration and adjustment The controller is factory set and should not require configuration or adjustment under normal ope...

Страница 17: ...Note The ADC 2100 allows three crank cycle attempts before the overcrank shutdown occurs 2 4 3 Stopping the Generator Set The following procedures describe the actions required to stop the generator...

Страница 18: ...mal running speed for more than 0 3 seconds Contact an authorized distributor dealer for service if problem continues OU Overvoltage shutdown Shutdown occurs if the voltage exceeds 120 of the voltage...

Страница 19: ...position 0 mA draw Disconnecting the jumper allows the controller to power down automatically 48 hours after the generator set shuts down if the generator set master switch is in the AUTO position A r...

Страница 20: ...8 Operation TP 6334 9 04 Notes...

Страница 21: ...r Hot engine and exhaust system Can cause severe injury or death Do not work on the generator set until it cools WARNING Servicing the exhaust system Hot parts can cause severe injury or death Do not...

Страница 22: ...ed intervals for the life of the generator set For example an item requiring service every 100 hours or 3 months also requires service after 200 hours or 6 months 300 hours or 9 months and so on 3 2 S...

Страница 23: ...he battery charged and in good condition 3 10 X Check and tighten electrical connections X Clean the battery cables As required ENGINE AND MOUNTING Check for water fuel coolant and oil leakage X Retig...

Страница 24: ...t level to get an accurate reading To check the oil level remove the dipstick and wipe the end clean reinsert and remove Maintain the oil level between the Full and Add marks on the dipstick as shown...

Страница 25: ...rags to clean up spilled oil Dispose of the oil filter in an approved manner 2 Clean the contact surface of the oil filter adapter 3 Lightly lubricate the gasket surface of the new filter with fresh e...

Страница 26: ...replace the air cleaner element Clean the element more frequently in dirty dusty conditions Check the element for accumulated oil or dirt that could cause poor performance Replace a damaged air clean...

Страница 27: ...m Can cause severe injury or death Before removing the pressure cap stop the generator set and allow it to cool Then loosen the pressure cap to relieve pressure WARNING Checking the coolant level Hot...

Страница 28: ...th the specified coolant Consult the engine manufacturer s operation manual for engine coolant specifications 3 Replace the radiator s pressure cap 4 Operate the engine until the thermostat opens and...

Страница 29: ...Excess oil entering combustion chamber through worn rings and pistons excessive clearance between valve guides and stems or worn or loose bearings Replace the spark plug Carbon fouled spark plug Blac...

Страница 30: ...lug Gap Inspection 7 Use a gapping tool to gently bend the side electrode closer to or farther from the center electrode to set the correct gap See Figure 3 10 Position the side electrode directly ove...

Страница 31: ...ng the battery terminals with tools or other metal objects Remove all jewelry before servicing the equipment Discharge static electricity from your body before touching batteries by first touching a g...

Страница 32: ...3 8 Note Use antifreeze capable of withstanding the lowest possible temperatures 6 Keep spark plugs in their holes or seal spark plug holes with suitable threaded metal plugs 7 Clean the exterior of...

Страница 33: ...he generator set installation manual I M and the engine service manual Engine S M to correct the indicated problem Corrective action and testing often require knowledge of electrical and electronic ci...

Страница 34: ...x Controller circuit breaker tripped Reset the controller circuit breaker Section 2 x Controller master or start stop switch inoperative Replace the controller master or start stop switch x Controller...

Страница 35: ...retighten the connection Engine x x x x Air cleaner backfire flame arrestor clogged Clean or replace the filter element Section 2 x x x x x Compression weak Check the compression Eng S M x x x x x Eng...

Страница 36: ...the fuel supply S S x Fuel solenoid inoperative gas only Troubleshoot the fuel solenoid S M Generator x AC output circuit breaker open Reset the breaker and check for AC voltage at the generator side...

Страница 37: ...onnecting the battery Follow these precautions to prevent starting of the generator set by an automatic transfer switch remote start stop switch or engine start command from a remote computer Hazardou...

Страница 38: ...TP 6334 9 04 26 Section 5 Wiring Diagrams GM28747A C Figure 5 1 Wiring Diagram Sheet 1 of 2...

Страница 39: ...TP 6334 9 04 27 Section 5 Wiring Diagrams GM28747B C Figure 5 2 Wiring Diagram Sheet 2 of 2...

Страница 40: ...TP 6334 9 04 28 Section 5 Wiring Diagrams ADV6846A A Figure 5 3 Schematic Diagram Sheet 1 of 2...

Страница 41: ...TP 6334 9 04 29 Section 5 Wiring Diagrams ADV6846B A Figure 5 4 Schematic Diagram Sheet 2 of 2...

Страница 42: ...TP 6334 9 04 30 Section 5 Wiring Diagrams GM33846 A Figure 5 5 Accessory Wiring Diagram...

Страница 43: ...oled cyl cylinder D A digital to analog DAC digital to analog converter dB decibel dBA decibel A weighted DC direct current DCR direct current resistance deg degree dept department dia diameter DI EO...

Страница 44: ...OS oversize overspeed OSHA Occupational Safety and Health Administration OV overvoltage oz ounce p pp page pages PC personal computer PCB printed circuit board pF picofarad PF power factor ph phase P...

Страница 45: ...Log Use the log below to keep a cumulative record of operating hours on your generator set and the dates required services were performed Enter hours to the nearest quarter hour OPERATING HOURS SERVIC...

Страница 46: ......

Страница 47: ......

Страница 48: ...isconsin 53044 Phone 920 565 3381 Fax 920 459 1646 For the nearest sales service outlet in the US and Canada phone 1 800 544 2444 KohlerPowerSystems com Kohler Power Systems Asia Pacific Headquarters...

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