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TP-6334

9/04

ii Introduction

Maintenance and Service Parts/Related Literature

Maintenance and Service Parts

Figure 1 identifies maintenance and service parts for
your generator set.

Obtain a complete list of

maintenance and service parts from your authorized
generator distributor/dealer.

Part Description

Part Number

Air Cleaner Element

GM16944

Belt

GM28353

Fuel Filter (gasoline)

GM34570

Fuse, Auxiliary Winding (F1) 10 amp

358337

Fuse, Relay Interface Board (F2) 10 amp

223316

Fuse, Controller (F3) 10 amp

223316

Oil Filter

GM28351

Spark Plug

GM35826

Spray Paint (Black)

221292

Figure 1

Maintenance and Service Parts

x:in:001:004

List of Related Literature

Figure 2 identifies related literature available for the
generator sets covered in this manual. Only trained and
qualified personnel should install or service the
generator set.

Literature Type

Part Number

Installation Manual

TP-6335

Operation Manual (Generator)

TP-6334

Operation Manual (Engine)

TP-6326

Parts Catalog*

TP-6337

Service Manual (Generator)

TP-6336

Service Manual (Engine)

TP-6327

* One manual combines Generator and Engine information.

Figure 2

Generator Set Literature

x:in:001:005

Содержание 10ERG

Страница 1: ...Commercial Mobile Generator Sets Model 10ERG 13ERG 15ERG TP 6334 9 04 Operation...

Страница 2: ...ow immediately after unpacking the products so that the numbers are readily available for future reference Record field installed kit numbers after installing the kits Generator Set Identification Num...

Страница 3: ...Breaker 7 2 5 2 Fuses 7 Section 3 Scheduled Maintenance 9 3 1 General Maintenance 9 3 2 Service Schedule 10 3 3 Lubrication System 12 3 3 1 Oil Specifications 12 3 3 2 Oil Check 12 3 3 3 Oil Additions...

Страница 4: ......

Страница 5: ...to prevent starting of the generator set by an automatic transfer switch remote start stop switch or engine start command from a remote computer Battery Sulfuric acid in batteries Can cause severe in...

Страница 6: ...xide is an odorless colorless tasteless nonirritating gas that can cause death if inhaled for even a short time Avoid breathingexhaustfumeswhenworking on or near the generator set Never operate the ge...

Страница 7: ...ge by usinga soapand water solution with the fuel system test pressurized to 6 8 ounces per square inch 10 14 inches water column Do not use a soap solution containing either ammonia or chlorine becau...

Страница 8: ...re cap to relieve pressure WARNING Hot engine and exhaust system Can cause severe injury or death Do not work on the generator set until it cools WARNING Checking the coolant level Hot coolant can cau...

Страница 9: ...or set may use both American Standard and metric hardware Use the correct size tools to prevent rounding of the bolt heads and nuts NOTICE When replacing hardware do not substitute with inferior grade...

Страница 10: ...VI Safety Precautions and Instructions TP 6334 9 04 Notes...

Страница 11: ...e generator set x in 001 002 a Service Assistance For professional advice on generator power requirements and conscientious service please contact your nearest Kohler distributor or dealer D Consult t...

Страница 12: ...23316 Fuse Controller F3 10 amp 223316 Oil Filter GM28351 Spark Plug GM35826 Spray Paint Black 221292 Figure 1 Maintenance and Service Parts x in 001 004 List of Related Literature Figure 2 identifies...

Страница 13: ...coolant 10 Radiator 11 Oil fill on valve cover 12 Fuel filter gasoline models 13 Coolant drain 14 Fuel solenoid LP models only 15 Lube oil filter 16 Oil drain valve 17 Fuel feed pump fuel inlet gasol...

Страница 14: ...TP 6334 9 04 2 Service Views Notes...

Страница 15: ...needed D Check for loose corroded or missing clamps and hangers Tighten or replace the exhaust clamps and or hangers as needed D Check that the exhaust outlet is unobstructed D Check the exhaust gas...

Страница 16: ...ction 2 4 6 The buttons on the controller keypad are used only for system configuration and adjustment The controller is factory set and should not require configuration or adjustment under normal ope...

Страница 17: ...Note The ADC 2100 allows three crank cycle attempts before the overcrank shutdown occurs 2 4 3 Stopping the Generator Set The following procedures describe the actions required to stop the generator...

Страница 18: ...mal running speed for more than 0 3 seconds Contact an authorized distributor dealer for service if problem continues OU Overvoltage shutdown Shutdown occurs if the voltage exceeds 120 of the voltage...

Страница 19: ...position 0 mA draw Disconnecting the jumper allows the controller to power down automatically 48 hours after the generator set shuts down if the generator set master switch is in the AUTO position A r...

Страница 20: ...8 Operation TP 6334 9 04 Notes...

Страница 21: ...r Hot engine and exhaust system Can cause severe injury or death Do not work on the generator set until it cools WARNING Servicing the exhaust system Hot parts can cause severe injury or death Do not...

Страница 22: ...ed intervals for the life of the generator set For example an item requiring service every 100 hours or 3 months also requires service after 200 hours or 6 months 300 hours or 9 months and so on 3 2 S...

Страница 23: ...he battery charged and in good condition 3 10 X Check and tighten electrical connections X Clean the battery cables As required ENGINE AND MOUNTING Check for water fuel coolant and oil leakage X Retig...

Страница 24: ...t level to get an accurate reading To check the oil level remove the dipstick and wipe the end clean reinsert and remove Maintain the oil level between the Full and Add marks on the dipstick as shown...

Страница 25: ...rags to clean up spilled oil Dispose of the oil filter in an approved manner 2 Clean the contact surface of the oil filter adapter 3 Lightly lubricate the gasket surface of the new filter with fresh e...

Страница 26: ...replace the air cleaner element Clean the element more frequently in dirty dusty conditions Check the element for accumulated oil or dirt that could cause poor performance Replace a damaged air clean...

Страница 27: ...m Can cause severe injury or death Before removing the pressure cap stop the generator set and allow it to cool Then loosen the pressure cap to relieve pressure WARNING Checking the coolant level Hot...

Страница 28: ...th the specified coolant Consult the engine manufacturer s operation manual for engine coolant specifications 3 Replace the radiator s pressure cap 4 Operate the engine until the thermostat opens and...

Страница 29: ...Excess oil entering combustion chamber through worn rings and pistons excessive clearance between valve guides and stems or worn or loose bearings Replace the spark plug Carbon fouled spark plug Blac...

Страница 30: ...lug Gap Inspection 7 Use a gapping tool to gently bend the side electrode closer to or farther from the center electrode to set the correct gap See Figure 3 10 Position the side electrode directly ove...

Страница 31: ...ng the battery terminals with tools or other metal objects Remove all jewelry before servicing the equipment Discharge static electricity from your body before touching batteries by first touching a g...

Страница 32: ...3 8 Note Use antifreeze capable of withstanding the lowest possible temperatures 6 Keep spark plugs in their holes or seal spark plug holes with suitable threaded metal plugs 7 Clean the exterior of...

Страница 33: ...he generator set installation manual I M and the engine service manual Engine S M to correct the indicated problem Corrective action and testing often require knowledge of electrical and electronic ci...

Страница 34: ...x Controller circuit breaker tripped Reset the controller circuit breaker Section 2 x Controller master or start stop switch inoperative Replace the controller master or start stop switch x Controller...

Страница 35: ...retighten the connection Engine x x x x Air cleaner backfire flame arrestor clogged Clean or replace the filter element Section 2 x x x x x Compression weak Check the compression Eng S M x x x x x Eng...

Страница 36: ...the fuel supply S S x Fuel solenoid inoperative gas only Troubleshoot the fuel solenoid S M Generator x AC output circuit breaker open Reset the breaker and check for AC voltage at the generator side...

Страница 37: ...onnecting the battery Follow these precautions to prevent starting of the generator set by an automatic transfer switch remote start stop switch or engine start command from a remote computer Hazardou...

Страница 38: ...TP 6334 9 04 26 Section 5 Wiring Diagrams GM28747A C Figure 5 1 Wiring Diagram Sheet 1 of 2...

Страница 39: ...TP 6334 9 04 27 Section 5 Wiring Diagrams GM28747B C Figure 5 2 Wiring Diagram Sheet 2 of 2...

Страница 40: ...TP 6334 9 04 28 Section 5 Wiring Diagrams ADV6846A A Figure 5 3 Schematic Diagram Sheet 1 of 2...

Страница 41: ...TP 6334 9 04 29 Section 5 Wiring Diagrams ADV6846B A Figure 5 4 Schematic Diagram Sheet 2 of 2...

Страница 42: ...TP 6334 9 04 30 Section 5 Wiring Diagrams GM33846 A Figure 5 5 Accessory Wiring Diagram...

Страница 43: ...oled cyl cylinder D A digital to analog DAC digital to analog converter dB decibel dBA decibel A weighted DC direct current DCR direct current resistance deg degree dept department dia diameter DI EO...

Страница 44: ...OS oversize overspeed OSHA Occupational Safety and Health Administration OV overvoltage oz ounce p pp page pages PC personal computer PCB printed circuit board pF picofarad PF power factor ph phase P...

Страница 45: ...Log Use the log below to keep a cumulative record of operating hours on your generator set and the dates required services were performed Enter hours to the nearest quarter hour OPERATING HOURS SERVIC...

Страница 46: ......

Страница 47: ......

Страница 48: ...isconsin 53044 Phone 920 565 3381 Fax 920 459 1646 For the nearest sales service outlet in the US and Canada phone 1 800 544 2444 KohlerPowerSystems com Kohler Power Systems Asia Pacific Headquarters...

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