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1. ION WIPER Installation Precautions

Thank you for purchasing the ION WIPER.

The ION WIPER uses alternating voltage of 2000V, though it is not specified as

high voltage devices in Electric Equipment Standards.  Read carefully this

manual and another supplied owner's manual for Ionizer Air Blow

DTRY-

ELL01

before using, and handle carefully and properly.  Always keep this

manual for future reference.

Introduction

WARNING

This product is not explosion-proof.  Do not install in locations where flammable gas or solvent is
used such as a painting booth.  It could ignite or explode.

Always shut off power before cleaning the discharging needle.  Handle the needle with caution
because it has a sharp pointed tip.  Wrong handling of it could result in body injury.

This device is designed for use with air.  Always supply air before turning the power on.

Never touch and put metals such as wire or tools close to the Ionizer.  As a high voltage is applied to
the discharging needle of the Ionizer,  it may cause electric shock or breakdown.  For installation of
the unit, avoid locations subject to oil or water, high temperature or high humidity, due to this
product's high voltage use.  Especially avoid a place subject to high humidity and dew condensation.

2. Overview

The  ION  WIPER  is  a  unit  that  removes  static  charges  and  dust  accumulated  on  the  workpiece

(charged object).  The installed Ionizer generates ionized air to neutralize static charges on the object

and at the same time blows the dust off from the surface of the object.  The air blown from the front

and  upper  parts  of  the  both  sides  forms  air  curtain,  and  it  prevents  the  blown-off  dust  from

contaminating  on  the  surrounding  working  environment.    In  addition,  the  built-in  blower  fan  collects

and vents dust through the exhaust duct on the back side.  (Built-in blower fan type:  DTY-WCM-□)

3. Configuration and Functions of the Device

The  ION  WIPER  consists  of  functional  components  such  as  the  Ionizer  (DTRY-ELL01),  air  curtain,

blower  fan,  and  control  circuit  for  electricity  and  air  that  activate  those  functional  components.    For

products without equipped blower fan (DTY-WC-□), the following external signal outputs (contacts)

are provided:  [VAC START contact] for operation signal of external device to collect dust, [ION

END contact] for a signal to count number of Ionizer operation times, and [ERROR contact] to

indicate abnormal stop of the Ionizer.

12

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WARNING

WARNING

WARNING

Содержание ION WIPER DTY-WC-L

Страница 1: ...X903454 Ver 2 0 取扱説明書 Ver 2 0 Owner s Manual Ver 2 0 エアカーテンダウンブロー形 DTY WCM S DTY WC S DTY WCM L DTY WC L ION WIPER Air Curtain Down Blow Type ...

Страница 2: ...2 1 ION WIPER Installation Precautions 12 2 Overview 12 3 Configuration and Functions of the Device 12 3 1 Major parts Name and Function 13 4 Installation Wiring and Tubing 4 1 Precautions on Installation of the ION WIPER 14 4 2 Exhaust Duct 14 4 3 Power Supply 14 4 4 Wiring for Grounding 14 4 5 Air Tubing 14 4 6 Installation of Expanded Metal 14 5 Operations 15 6 Maintenance and Precautions 18 7 ...

Страница 3: ...mperature or high humidity due to this product s high voltage use Especially avoid a place subject to high humidity and dew condensation 2 Overview The ION WIPER is a unit that removes static charges and dust accumulated on the workpiece charged object The installed Ionizer generates ionized air to neutralize static charges on the object and at the same time blows the dust off from the surface of ...

Страница 4: ...contact normally open 24VDC 2A MAX 3 1 Major parts Name and Function Internal contact circuit Ionizer compact blow type DTRY ELL01 Throttle valve flow rate adjustment for air curtain Power switch Curtain pipe for air curtain Note Note This does not supply ionized air Shower nozzle outlet for ionized air Photoelectric switch workpiece detecting sensor Photoelectric switch workpiece detecting sensor...

Страница 5: ...supply of the unit 4 4 Wiring for Grounding φ 76 3 Note When used with defective grounding of the ION WIPER static charge elimination and dust removal performance will degrade F G M3 4 5 Air Tubing Use urethane or nylon tube with outer diameter of φ8 for air tubing to the ION WIPER The ION WIPER is designed to remove dust accumulated on the workpiece charged object Supply clean air that passes thr...

Страница 6: ...n the back of the main body according to the charged condition of the workpiece and amount of dust Selector switch for lonizer operating time ionized air blow time Time to set for ionized air blow 1S to blow for one sec 2S to blow for two sec HOLD to blow continuously r Turn the power on Check to ensure that the indicator for the workpiece detecting sensor turns on then place a work The sensor det...

Страница 7: ...re as follows a High voltage output is decreased b Metal cap is loosened defective tightening or contacts with the grounded object c Close to short circuited condition occurs between the discharging needle and grounding electrode because dirt or dust is accumulated on the electrode i Cancelling abnormal stop Turn the power off pull the plug out and check the following a Metal cap and nozzle do not...

Страница 8: ...g screws with knobs on the front of the body when picking fallen objects or cleaning inside Note Always supply air during operation of the ION WIPER When the set pressure of the regulator for Ionizer comes lower than the 0 05MPa or the throttle valve is closed to stop the flow of ionized air blow the unit or environment will be adversely affected Note Performance of the ION WIPER to remove dust de...

Страница 9: ... the other maintenance and precautions regarding the Ionizer The ION WIPER has PLC in its control section Please consult us when a contact in the circuit comes to the end of its operating life because the PLC requires replacement and repair by the manufacturer Recommended replacement interval is 1 5 to 2 years depending on the frequency of operations Replacement and repair of the PLC is availabie ...

Страница 10: ...wer fan Input voltage Consumption current Installed Ionizer Ion balance Note Media Static charge removing performance Note Operating pressure range Set pressure range for Ionizer Connection port Ionizer operating time switched by a selector External output Mass Other mA V MPa kgf cm2 MPa kgf cm2 mm kg ERROR abnormal stop ION END completion of Ionizer operation VAC START external device operation D...

Страница 11: ...urtain Throttle valve for Ionizer Air curtain pipe Ion flow IN port φ8 quick fitting 0 2 to 0 7MP a 32 3 64 F G AC cord approx 2 8m with grounding electrode 407 5 200 400 200 100 366 2 46 125 250 200 120 Centrifugal blower for built in blower fan type Power switch Regulator for Ionizer Setting pressure range 0 05 to 0 5MPa Pressure gauge Ion flow Air curtain Transparent cover anti static processed...

Страница 12: ...Memo 21 ...

Страница 13: ... part or all of the content of this manual is prohibited DTY WCM S DTY WC S DTY WCM L DTY WC L 内容についてのご不明な点や技術的なご質問がございま した ら 下記へお問い合わせ く ださい ク レシー ド事業部 184 8533 東京都小金井市緑町3 11 28 クレシード専用フリーダイヤル 7 0120 55 ゴーゴー 9040 ク レ シ ー ド 改訂履歴 History of Revisions Ver 2 0 英文併記 Ver 2 0 Along with English translation JUST CONSULT US KOGANEI CORPORATION OVERSEAS DEPARTMENT 3 11 28 Midoricho Koganei City Tokyo 184 8...

Страница 14: ... 東誠ビル 営業本部 184 8533 東京都小金井市緑町3 11 28 2004年9月10日 初版 5 2005年3月 2版 3 CHAT KOGANEI CORP PRINTED IN JAPAN イオンワイパーに関するお問い合わせ先は ク レシー ド事業部 184 8533 東京都小金井市緑町3 11 28 クレシード専用フリーダイヤル 7 0120 55 ゴーゴー 9040 ク レ シ ー ド URL http www koganei co jp ...

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