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   36

NEO 01/0820

 Rev A 

NEOCal Software Appendix

Section Seven

VOLUMETRIC CONFIGURATION 

The sensor may be configured in volumetric units 
(Gallons or Liters) or Distance (Height of Liquid) 
units (inches, cm, feet or meters).  The NEOCal will 
default to Distance (Height of Liquid) with units of 
Inches.  To change units or change from Distance 
to Volume, press the Volumetric Mode button as 
located near the center of the window. 

Distance (Height of Liquid):

  When this is selected, 

the sensor will always output a linear output 
proportional to the height of liquid (regardless of the 
tank shape).  In the two drawings below, the Sensor 
High is set to 64” and Fill-Height is set to 60”.  If the 
tank is empty, the sensor will output 4mA.  If the level 
is at 30”, then the sensor will output 12mA.  Either 
tank can be configured with a display from 0” to 60” 
and the sensor will always output the height of liquid. 

Volume:

  When volume is selected, the 4-20 mA output from the sensor will be proportional to the volume of 

the tank, not the height of the tank.  This means that the current output will track the volume of the tank (in 
gallons or liters).  Depending on the shape of the tank, the values may be a linear or non-linear scale.  In the 
same examples below, the sensors are also configured with SH = 64” and FH = 60”.  The current output in a 
linear tank will act as expected with volume increase matching equal changes to level.  However, the current 
output in the Non-Linear tank will reflect the actual changes in volume.  So even though the liquid height 
changes incrementally the same amount, the volume change will adjust throughout the entire span of the tank.  
The advantage of this is that sensor does all the math so you can read tank volume using a simple two-point 
display/controller. 

Linear Tank Example 

Note:

 In the above illustration, 10” of liquid will 

always be equal to 100 gallons of liquid (1” = 10 
gallons). 

Non-Linear Tank Example 

Note:

 In the above illustration, 1” of liquid does not 

equal 10 gallons. The 10” at the bottom represents a 
rise of 62.8 gallons.  As a change between 10” and 
20” represents an increase of 109.6 gallons (i.e. 
172.4 gallons – 62.8 gallons). 

Содержание NEO-7 Series

Страница 1: ...Inc 1801 Parkway View Drive Pittsburgh PA 15205 Ph 412 788 2830 E Mail info koboldusa com www koboldusa com NEO 01 0820 Rev A NEO 7006 NEO 7006 IS NEO 7012 NEO 7012 IS Series Manual NEO 7 Ultrasonic...

Страница 2: ...ations 4 Dimensions 5 6 Intrinsically Safe Control Drawing 7 Reflective Technology 8 About this manual 9 Getting Started 10 Setup Overview 10 Components 10 NEOCal Software vs Display Configuration 11...

Страница 3: ...trollers PLCs 33 NEOCal Software Appendix 34 Sensor Configuration 34 35 Volumetric Configuration 36 38 Tank Level Confirmation 39 Write to Unit 40 Display Appendix 41 Air Gap vs Liquid Level 41 How to...

Страница 4: ...th ground on package external min 14 AWG Electrical Connections Power Return 2 pin quick connect terminal block NEOCal Connect 2 pin quick connect terminal block Display Connect 5 pin plug socket Cond...

Страница 5: ...NEO 01 0820 Rev A 5 Introduction Step One DIMENSIONS Dimensions for NEO 7006 Series Dimensions for NEO 7012 Series...

Страница 6: ...6 NEO 01 0820 Rev A Introduction Step One DIMENSIONS Dimensions for NEO 7006 IS Series Dimensions for NEO 7012 IS Series...

Страница 7: ...ity Parameters Ui Vmax 28 VDC Ii Imax 100 mA Pi 840 mW Li 2 46 mH Ci 0 F CSA for U S Class I Div 1 Groups A B C and D T4 Class II Div 1 Groups E F G T4 Class III T135 C Class I Zone 0 IIC AEx ia T4 Ga...

Страница 8: ...cing their measurement reliability At the core of Reflective Technology is a simple fact Unlike flat horizontal surfaces significant water droplets cannot adhere to smooth vertical surfaces By orienti...

Страница 9: ...resistant the NEO 7 is not designed to be operational when immersed It should be mounted in such a way that the enclosure and transducer do not come into contact with the application media under norm...

Страница 10: ...on Five a Section 5 contains information about the sensor location placement and its mechanical installation 6 Wire the sensor Section Six a Section 6 contains information about the sensor s electrica...

Страница 11: ...an be configured before installation or after installation The transmitter features non volatile memory so any settings configured before installation will not be lost when the sensor is powered down...

Страница 12: ...the tank and any risers fittings structures or extensions associated with the tank or the installation see examples below The reference point for definition of the Sensor Height is always the bottom o...

Страница 13: ...of the tank Note The ratio of height to diameter of the riser must be no greater than 2 1 Any higher and the sensor will target the inside wall of the riser Example 2 Dome Top Tanks Tank C has a tall...

Страница 14: ...n of the sensor Be sure to understand the geometry directly underneath the sensor Cone or rounded bottom tanks will provide off angled surfaces that can reflect the ultrasonic sound energy away from t...

Страница 15: ...s i e inches feet gallons meters liters etc Tank A Tank B Tank C In the Tank A example the Sensor Height sets the 4mA to the bottom of the tank Fill Height sets the 20mA to the top of the straight sid...

Страница 16: ...o Unit a Uploads configuration into the sensor b Access to a customer wiring diagram specific to the relay configuration Note When configuring NEO 7 choose either the NEOCal software or Push Button me...

Страница 17: ...b using NEO PFOB NEO PFOB USB Fob Wiring is identical for all NEO 7 Series Use only the Red Black Green and White wires The maximum cable distance between the computer and NEO 7 is 15 This only applie...

Страница 18: ...her hand sensors installed in risers nozzles will result in a higher HEIGHT value The basic measurements Height and Fill H for configuration are described below 1 HEIGHT Sensor Height Distance from th...

Страница 19: ...ut at Empty and Startup Condition for the sensor Note When connecting the sensor to the NEOCal software you must remove the display or the software will not connect Once completed you can re connect t...

Страница 20: ...puts refer to VOLUMETRIC CONFIGURATION on page 40 The two values Sensor Height and Fill Height below set the 4 20 mA current span for the sensor Both values will be set in the units shown under Height...

Страница 21: ...dow To adjust these settings click on Volumetric Modes STEP 6 WRITE TO UNIT This NEOCal software operation uploads configuration into the sensor Other features in the section include providing a custo...

Страница 22: ...and identify where the measurements are taken from the sensor The Sensor Height is influenced by the installation location Sensors mounted along the sloped portion of the tank will result in a lower H...

Страница 23: ...lay 3 Use OK to choose a MENU item How to exit the TOP LEVEL MENU In TOP LEVEL MENU press OK when RUN appears STEP 2 SETTING THE UNITS OF MEASUREMENT UNITS 1 In the TOP LEVEL MENU mode select UNITS 2...

Страница 24: ...the bottom of the tank 4 To enter the value press and hold OK for 5 seconds and release SAVED will display 5 Select EXIT to return to TOP LEVEL MENU Note The HEIGHT setting also determines the 4 mA cu...

Страница 25: ...to the bottom of the tank 4 To enter the value press and hold OK for 5 seconds and release SAVED will display 5 Select EXIT to return to TOP LEVEL MENU Note The Fill Height FILL H setting determines...

Страница 26: ...nt Output or LOST setting can be set to output a current of 4mA 20mA 21mA 22mA or Hold last known value During fail safe the display will read LOST 2 In TOP LEVEL MENU mode select OUTPUT 3 Select SAFE...

Страница 27: ...id um ter of a dom position th ttings If t f the NEO ad x 2 thre L erpendicular ways hand tig ns prior to sy c Charging technician hnician s bod ound source uently after s als of the par til it is tim...

Страница 28: ...itting mou dpipes such as the apter and ad styles and o e majority of k adapter up ushing an impede t where a tank pe applicatio meter of the um diameter an 18 40 c e nt size and e 2 3 or 4 dd a reduc...

Страница 29: ...lect a thread and Flange w aybe used m any materia or greater fo ipe for the N bushing to a such as a 3 d fitting he measurem submerged a m of the pip band e liquid pas liquid in the m of the stand s...

Страница 30: ...y to use this feature is to connect a positive supply to the input and to sense the current flow out of the output WIRING DIAGRAM SAMPLE NEO 7006 NEO 7012 ONLY WIRING DIAGRAM SAMPLE NEO 7006IS NEO 701...

Страница 31: ...D SAFETY Where personal safety or significant property damage can occur due to a spill the installation must have a redundant backup safety system Wiring should always be completed by a licensed elect...

Страница 32: ...th a sampling resistor as shown in the following diagram The cabling should be a shielded twisted pair to minimize EMI interference Typically 20 to 24 gauge wire is used in this application To access...

Страница 33: ...S CONTROLLERS PLC S Below is a quick review of wiring the NEO 7 to common displays and PLC s General Purpose NEO 7006 NEO 7012 only Generic Loop Powered Display Generic PLC Intrinsically Safe NEO 7006...

Страница 34: ...selected the sensor will output 20 mA during a fail safe condition Full The output will revert to the current value for a full condition When 4 mA at Bottom is selected the sensor will output 20 mA du...

Страница 35: ...output will revert to the selected current value for an empty condition o 4 mA at Bottom The sensor will output 4 mA while the sensor powers up o 20 mA at Bottom The sensor will output 20 mA while the...

Страница 36: ...ional to the volume of the tank not the height of the tank This means that the current output will track the volume of the tank in gallons or liters Depending on the shape of the tank the values may b...

Страница 37: ...tput Units as Distance or Volume After choosing the Sensor Output Units select the units of measurement in the pull down to the left Units of Measurement Distance Volume Inches Cm Feet Meters Gallons...

Страница 38: ...e tank to the top of the straight side wall Diameter Distance of the inside tank diameter Volume Tank Capacity Vertical Cylinder Example After entering the dimensions press the Capacity button to show...

Страница 39: ...he tank to the bottom of the sensor Fill Height Distance from the bottom of the tank to the operational full level of liquid 20mA This setting defines the location of full current output and is the to...

Страница 40: ...ckup Advanced is a feature setting designed to help solve performance or operational issues for specific applications Changing these setting will alter the factory default performance or operation of...

Страница 41: ...the tank LIQUID mode or the amount of air in the tank AIR mode This function does not influence the current output just the display on the sensor 1 In TOP LEVEL MENU mode select DISPLAY 2 Select LIQU...

Страница 42: ...hen use the REV MA setting to reverse the current output With REV MA set to NORM factory default 4mA will be at the bottom and 20 mA at the top of the tank With REV MA set to REV 20mA will be at the b...

Страница 43: ...es the level reading the output current can be preset in order to avoid any false alarms during this window The options for start up are 4mA 12mA 20mA or 22mA 1 In TOP LEVEL MENU mode select OUTPUT 2...

Страница 44: ...SETUP 3 Setup will list the following information a HEIGHT b FILL H 4 Select EXIT to return to TOP LEVEL MENU DIAGNOSTIC DIAG PARAMETERS This mode runs diagnostic tests that confirm operation of NEO 7...

Страница 45: ...ht RESET NEO 7 enables the end user to reset the entire configuration back to the original factory settings 1 In TOP LEVEL MENU mode select VALUES 2 Select RESET 3 Select YES a To cancel the reset Sel...

Страница 46: ...A TROUBLESHOOTING PROBLEM SOLUTION No Unit Detected in NEOCal software If the NEOCal software cannot detect NEO 7 when connected to the computer Check that the NEO PFOB is connected to the USB port Ch...

Страница 47: ...e sensor LIQUID mode indicates the height of liquid in the tank Change the DISPLAY mode from AIR to LIQUID or vice versa to correct Transmitter indicates a current of 0 mA Check the wiring for an open...

Страница 48: ...lity in Pittsburgh Pennsylvania transportation charges prepaid This Warranty extends only to the original Purchaser This Warranty does not cover damage or loss resulting from misuse accident neglect a...

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