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Table 5-2   Inspections Methods and Criteria

Component 

Item 

Method 

Criteria 

Corrective Action 

Runway 

Fasteners 

Check tightness 
Measure torque 

Fasteners must be sufficiently tight.  
Refer to torque values listed in 
Section 3. 

Tighten 

Wheel Running 
Surfaces 

Visual 

The surfaces on which the end 
truck wheels run must be free of oil, 
grease or paint. 

Clean/remove 
contaminants 

Wheel Running 
Surfaces 

Visual 

The surfaces on which the end 
truck wheels run must not be worn 
excessively. 

Replace. 

Dimensions 

Measure 

The span, straightness, elevation 
must be within allowed tolerances 
as specified by CMAA Spec. 74. 

Adjust/repair 

Bridge 

Beam 

Bridge Beam 

Visual 
Measure 

The beam must not be deformed or 
damaged. 

Repair or replace 

Welded parts 

Visual 
NDT 

Welds to be in accordance with 
weld specifications of CMAA Spec. 
74. 

Repair  

Lower Flange 

Visual 

The travel surface must not be 
worn excessively. 

Replace 

Fasteners 

Check tightness 
Measure torque 

Fasteners must be sufficiently tight.  
Refer to torque values listed in 
Section 3. 

Tighten 

Deflection 

Measure 

Deflection at mid-span under rated 
load must be less than 1/600 of the 
span. 

Repair , replace, or  
down-rate 

Capacity 
Label(s) 

Visual 

Label(s) must be legible and 
securely attached. 

Repair or replace 

End Truck 

Wheel Tread 

Measure 

Wheel diameter must not be less 
than the “Min. Value for 
Replacement” listed in Table 5-3. 

Replace 

Wheel Flange 

Visual 

Wheel flange must not be worn 
excessively. 

Replace 

Fasteners 

Check tightness 

Measure torque 

Fasteners must be sufficiently tight.  
Refer to torque values listed in 
Section 3. 

Tighten 

 

 

Содержание HARRINGTON HPC500 Series

Страница 1: ...o EFFECTIVE September 23 2019 This equipment should not be installed operated or maintained by any person who has not read and understood all the contents of this manual Failure to read and comply wit...

Страница 2: ...0 Pre operational Procedure 11 3 1 Runway 3 2 Bridge Beam 3 3 End Trucks 3 4 Pre operational Checks and Trial Operation 4 0 Operation 19 4 1 Introduction 4 2 Important Information about Operation 5 0...

Страница 3: ...3 6 0 Lubrication 25 6 1 HPC500 End Trucks 6 2 Other Equipment 7 0 Maintenance Handling 26 7 1 General 7 2 Storage 7 3 Outdoor Installations 8 0 Troubleshooting 27 9 0 Warranty 28 10 0 Parts List 29...

Страница 4: ...ntenance information which is important but not directly hazard related These general instructions deal with the normal installation operation and maintenance situations encountered with the equipment...

Страница 5: ...ith any one of the limitations noted herein can result in serious bodily injury or death and or property damage It is the responsibility of the owner user to install inspect test maintain and operate...

Страница 6: ...National Electric Code NEC and the American National Standards Institute ANSI ASME Harrington components include Thermal motor protection for all motors Rubber bumpers Hoists load tested to 125 of ra...

Страница 7: ...1 HPC500 End Truck Specifications Dimensions refer to Figure 2 1 Code Max Span ft T Width ofFlange or RailHead in D in H End Truck Frame Spacing in M End Truck Frame Width in N Runway Ctr Line to Out...

Страница 8: ...8 Underhung Top Running Figure 2 1 HPC500 End Truck Dimensions refer to Table 2 1...

Страница 9: ...9 2 2 Part Names END TRUCK BRIDGE BEAM BRIDGE BEAM END TRUCK BRACE BRACE TOP RUNNING UNDERHUNG RUNWAY RAIL RUNWAY BEAM Figure 2 2 Part Names Crane System...

Страница 10: ...10 UNDERHUNG TOP RUNNING BUMPER WHEEL FRAME END BRACKET B SWEEP END BRACKET A BUMPER END BRACKET B WHEEL FRAME SWEEP END BRACKET A Figure 2 3 Part Names End Truck...

Страница 11: ...inches 8 inches means greater than or equal to 3 1 5 Top Running When HPC500 end trucks are assembled in the Top Running configuration they are designed to fit rail or square bar with a width between...

Страница 12: ...rilled in the beam as follows Refer to Table 2 1 and Figure 2 1 for definitions of all letter variables used for dimensions NOTE For S6 beams mounting plates must be welded to the beam Refer to the Br...

Страница 13: ...e the holes that were installed in the web of the bridge beam step 3 2 4 above These are the holes for attaching the end stops to the bridge beam Attach the four 4 end stops to the bridge beam in acco...

Страница 14: ...e four 4 end brackets in accordance with Figure 3 5 4 REF 13 4 REF 1 REF 41 2 REF 17 REF D EXISTING 9 16 HOLES BRACKET A AS SHOWN BRACKET B OPPOSITE HAND 9 16 2 HOLES DRILL THESE HOLES FORMULA FOR D D...

Страница 15: ...end truck onto the runway Proceed as follows Calculate the H dimension for your application For S Beams and ASCE Rail H T 1 inches For W Beams and Square Bar H T 1 inches Note T is the measurement fr...

Страница 16: ...end trucks on the runway is important Make sure you put each end truck onto the runway so that the hole in the end bracket for the brace is on the inside of the runway see Figure 2 2 Underhung apply t...

Страница 17: ...ttach the bridge beam to the under side of the end trucks in accordance with the Underhung part of Figure 3 10 Do not yet fully tighten the fasteners Ensure the crane is square in accordance with Figu...

Страница 18: ...equipment see Section 4 Operation If a hoist trolley is used in the system perform pre operational checks in accordance with the manufacturer s requirements and recommendations 3 4 6 Trial Operation...

Страница 19: ...hes safety standards pertaining to the type of equipment that could be used in a system with the HPC500 end trucks Examples are listed below Contact the ASME at 800 843 2763 or www asme org ASME B30 1...

Страница 20: ...han a specified frequency Refer to the applicable ANSI ASME B30 standards for the specific definition for your application Heavy Service that service which involves operation within the rated load lim...

Страница 21: ...5 4 Periodic Inspection 5 4 1 Use the following as guidance for inspections to be made on a PERIODIC basis Inspect in accordance with Table 5 1 Results of PERIODIC inspections must be reported and sha...

Страница 22: ...available to personnel involved with the inspection maintenance or operation of the equipment 5 7 Inspection Methods and Criteria 5 7 1 This section covers the inspection of specific items In accorda...

Страница 23: ...formed or damaged Repair or replace Welded parts Visual NDT Welds to be in accordance with weld specifications of CMAA Spec 74 Repair Lower Flange Visual The travel surface must not be worn excessivel...

Страница 24: ...24 Table 5 3 Wheel Tread Diameter End Truck Code Standard Value in Min Value for Replacement in HPC505 3 12 2 97 HPC510 4 00 3 81 HPC520 4 88 4 66...

Страница 25: ...rings are sealed and permanently lubricated There are no other components that are lubricated or which require lubrication 6 2 Other Equipment 6 2 1 If a hoist trolley or some other type of equipment...

Страница 26: ...ith the manufacturer s requirements and recommendations 7 2 Storage 7 2 1 Whenever the end trucks are to be placed into storage place extra grease onto all exposed unpainted parts such as the wheels a...

Страница 27: ...74 Make sure the elevation of each runway is within the allowable tolerance of CMAA Spec 74 Make sure that each runway is at the same elevation within the allowable tolerance of CMAA Spec 74 Span of...

Страница 28: ...iver said item F O B Harrington Hoists Inc place of business to customer Customer must obtain a Return Goods Authorization as directed by Harrington or Harrington s published repair center prior to sh...

Страница 29: ...nameplate see Figure 10 1 below Reminder Per Sections 1 1 and 3 4 1 to aid in ordering Parts and Product Support record the end trucks Code and Serial No in the space provided on the cover of this ma...

Страница 30: ...et B Standard Flange Range 62679 End Bracket B Extended Flange Range 6 2 80065 80066 80067 Name Plate 7 8 9003903 Nut 8 8 9003905 9003908 Nut 9 4 9004603 Bumper 10 16 9005209 Flat Washer 8 9005212 11...

Страница 31: ...31 NOTES...

Страница 32: ...Harrington Hoists Inc 401 West End Avenue Manheim PA 17545 www harringtonhoists com Toll Free 800 233 3010 Phone 717 665 2000 Fax 717 665 2861 HPC500OM ENG...

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