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14

 

3.3 

End Trucks

 

3.3.1 



  

Read through all steps completely

 before proceeding with installation. 

3.3.2 



  All operations associated with the assembly and installation of the end trucks 

and/or the crane system should be performed under the supervision of a Qualified Person (see Section 
5 for the definition of Qualified Person). 

3.3.3 

End Bracket Preparation 

– Prior to assembling the end trucks prepare the four (4) end brackets (2 end 

brackets per end truck) as follows: 

 

Measure

 

“T” for the runway that the end trucks will be installed on.  For Underhung “T” is the flange 

width of the runway beam; for Top Running 

“T” is the width of the rail head or square bar 

(whichever is being used). 

 

Drill

 

two 9/16” diameter holes in each of the four (4) end brackets in accordance with Figure 3-5. 

4 REF.

1

3
4

 REF.

1 REF.

4

1
2

 REF.

17 REF.

D

EXISTING Ø

9

16

 HOLES

BRACKET "A" (AS

SHOWN)

BRACKET "B" (OPPOSITE HAND)

Ø

9

16

  - 2 HOLES (DRILL THESE HOLES)

FORMULA

FOR "D"

D = T + 5

D = T + 4

3
4

D = T + 5

D = T + 4

3
4

BEAM WITH FLAT FLANGE

BEAM WITH TAPERED FLANGE

RECTANGULAR SHAPED RAIL

ASCE RAIL

UNDERHUNG

TOP

RUNNING

RUNNING
SURFACE

CRANE

CONFIG.

"D" DIMENSION (INCHES)

T = I-BEAM FLANGE OR RAIL HEAD
       - WIDTH MEASUREMENT

 

Figure 3-5 End Bracket Holes 

 

3.3.4 

Wheel Assembly Installation 

– Install the Wheel Assemblies to the end trucks as shown in Figure 3-6.  

Make sure you locate the Wheel Assemblies properly for your application (Underhung or Top Running) 
as shown in Figure 3-7.  To prevent the axle from turning when tightening the hex nut, use an air-
powered nut driver.  Then, finalize the installation by applying torque to each wheel’s hex nut as follows. 

 

75 ft-lb for HPC505 

 

150 ft-lb for HPC510 and HPC520 

 

Содержание HARRINGTON HPC500 Series

Страница 1: ...o EFFECTIVE September 23 2019 This equipment should not be installed operated or maintained by any person who has not read and understood all the contents of this manual Failure to read and comply wit...

Страница 2: ...0 Pre operational Procedure 11 3 1 Runway 3 2 Bridge Beam 3 3 End Trucks 3 4 Pre operational Checks and Trial Operation 4 0 Operation 19 4 1 Introduction 4 2 Important Information about Operation 5 0...

Страница 3: ...3 6 0 Lubrication 25 6 1 HPC500 End Trucks 6 2 Other Equipment 7 0 Maintenance Handling 26 7 1 General 7 2 Storage 7 3 Outdoor Installations 8 0 Troubleshooting 27 9 0 Warranty 28 10 0 Parts List 29...

Страница 4: ...ntenance information which is important but not directly hazard related These general instructions deal with the normal installation operation and maintenance situations encountered with the equipment...

Страница 5: ...ith any one of the limitations noted herein can result in serious bodily injury or death and or property damage It is the responsibility of the owner user to install inspect test maintain and operate...

Страница 6: ...National Electric Code NEC and the American National Standards Institute ANSI ASME Harrington components include Thermal motor protection for all motors Rubber bumpers Hoists load tested to 125 of ra...

Страница 7: ...1 HPC500 End Truck Specifications Dimensions refer to Figure 2 1 Code Max Span ft T Width ofFlange or RailHead in D in H End Truck Frame Spacing in M End Truck Frame Width in N Runway Ctr Line to Out...

Страница 8: ...8 Underhung Top Running Figure 2 1 HPC500 End Truck Dimensions refer to Table 2 1...

Страница 9: ...9 2 2 Part Names END TRUCK BRIDGE BEAM BRIDGE BEAM END TRUCK BRACE BRACE TOP RUNNING UNDERHUNG RUNWAY RAIL RUNWAY BEAM Figure 2 2 Part Names Crane System...

Страница 10: ...10 UNDERHUNG TOP RUNNING BUMPER WHEEL FRAME END BRACKET B SWEEP END BRACKET A BUMPER END BRACKET B WHEEL FRAME SWEEP END BRACKET A Figure 2 3 Part Names End Truck...

Страница 11: ...inches 8 inches means greater than or equal to 3 1 5 Top Running When HPC500 end trucks are assembled in the Top Running configuration they are designed to fit rail or square bar with a width between...

Страница 12: ...rilled in the beam as follows Refer to Table 2 1 and Figure 2 1 for definitions of all letter variables used for dimensions NOTE For S6 beams mounting plates must be welded to the beam Refer to the Br...

Страница 13: ...e the holes that were installed in the web of the bridge beam step 3 2 4 above These are the holes for attaching the end stops to the bridge beam Attach the four 4 end stops to the bridge beam in acco...

Страница 14: ...e four 4 end brackets in accordance with Figure 3 5 4 REF 13 4 REF 1 REF 41 2 REF 17 REF D EXISTING 9 16 HOLES BRACKET A AS SHOWN BRACKET B OPPOSITE HAND 9 16 2 HOLES DRILL THESE HOLES FORMULA FOR D D...

Страница 15: ...end truck onto the runway Proceed as follows Calculate the H dimension for your application For S Beams and ASCE Rail H T 1 inches For W Beams and Square Bar H T 1 inches Note T is the measurement fr...

Страница 16: ...end trucks on the runway is important Make sure you put each end truck onto the runway so that the hole in the end bracket for the brace is on the inside of the runway see Figure 2 2 Underhung apply t...

Страница 17: ...ttach the bridge beam to the under side of the end trucks in accordance with the Underhung part of Figure 3 10 Do not yet fully tighten the fasteners Ensure the crane is square in accordance with Figu...

Страница 18: ...equipment see Section 4 Operation If a hoist trolley is used in the system perform pre operational checks in accordance with the manufacturer s requirements and recommendations 3 4 6 Trial Operation...

Страница 19: ...hes safety standards pertaining to the type of equipment that could be used in a system with the HPC500 end trucks Examples are listed below Contact the ASME at 800 843 2763 or www asme org ASME B30 1...

Страница 20: ...han a specified frequency Refer to the applicable ANSI ASME B30 standards for the specific definition for your application Heavy Service that service which involves operation within the rated load lim...

Страница 21: ...5 4 Periodic Inspection 5 4 1 Use the following as guidance for inspections to be made on a PERIODIC basis Inspect in accordance with Table 5 1 Results of PERIODIC inspections must be reported and sha...

Страница 22: ...available to personnel involved with the inspection maintenance or operation of the equipment 5 7 Inspection Methods and Criteria 5 7 1 This section covers the inspection of specific items In accorda...

Страница 23: ...formed or damaged Repair or replace Welded parts Visual NDT Welds to be in accordance with weld specifications of CMAA Spec 74 Repair Lower Flange Visual The travel surface must not be worn excessivel...

Страница 24: ...24 Table 5 3 Wheel Tread Diameter End Truck Code Standard Value in Min Value for Replacement in HPC505 3 12 2 97 HPC510 4 00 3 81 HPC520 4 88 4 66...

Страница 25: ...rings are sealed and permanently lubricated There are no other components that are lubricated or which require lubrication 6 2 Other Equipment 6 2 1 If a hoist trolley or some other type of equipment...

Страница 26: ...ith the manufacturer s requirements and recommendations 7 2 Storage 7 2 1 Whenever the end trucks are to be placed into storage place extra grease onto all exposed unpainted parts such as the wheels a...

Страница 27: ...74 Make sure the elevation of each runway is within the allowable tolerance of CMAA Spec 74 Make sure that each runway is at the same elevation within the allowable tolerance of CMAA Spec 74 Span of...

Страница 28: ...iver said item F O B Harrington Hoists Inc place of business to customer Customer must obtain a Return Goods Authorization as directed by Harrington or Harrington s published repair center prior to sh...

Страница 29: ...nameplate see Figure 10 1 below Reminder Per Sections 1 1 and 3 4 1 to aid in ordering Parts and Product Support record the end trucks Code and Serial No in the space provided on the cover of this ma...

Страница 30: ...et B Standard Flange Range 62679 End Bracket B Extended Flange Range 6 2 80065 80066 80067 Name Plate 7 8 9003903 Nut 8 8 9003905 9003908 Nut 9 4 9004603 Bumper 10 16 9005209 Flat Washer 8 9005212 11...

Страница 31: ...31 NOTES...

Страница 32: ...Harrington Hoists Inc 401 West End Avenue Manheim PA 17545 www harringtonhoists com Toll Free 800 233 3010 Phone 717 665 2000 Fax 717 665 2861 HPC500OM ENG...

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