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11

Assembly Procedure

Load Sheeve

Frame A

Pawl Shaft

Body Assembly

Assembly of Gear

1

(1)  A p p l y   g r e a s e   o v e r   t h e   e n t i r e 

circumference of the specified part 
of  the  Load  Sheave  (arrow  in  the 
figure).

 

Automotive wheel bearing grease

·Rated load 0.25t  : 1.2g
·Rated load 0.5t  : 1.5g

Grease

Load Sheave cross section

Whole circumference

Whole circumference

Socket Head Cap

                      Screw

Spring Lock Washer

Frame B

4 mm

(2)  Assemble  Frame  A  into  the  Body 

Assembly  at  the  brake  side  (with 
the  Pawl  Shaft),  and  then  insert 
the  Load  Sheave  into  the  Body 
Assembly from the Gear side with 
the Load Sheave directed as shown 
in  the  figure  "Gear  side  of  the 
Body".

(3)  Insert  Frame  B  into  the  Body 

Assembly  from  the  Gear  side 
and fix the upper part of Frame B 
temporarily with two sets of Spring 
Lock  Washers  and  Socket  Head 
Cap Screws (M5-25).

 

* Ensure that the Spring Lock Washers 

are fastened to contact the Frame B.

Remove the grease, oil and dust on each part.

Frame A

(5 holes)

Frame B

(7 holes)

Gear side of the Body Assembly

Brake side of the Body Assembly

Gear side of the Body Assembly

Содержание CX003

Страница 1: ...AS CX1ZZZ MGE 00 005...

Страница 2: ...ly reassembly 5 Part Name 6 Disassembly Procedure 7 Disassembly of Brake 7 Removal of the Load Chain 8 Disassembly of Gear 9 Disassembly of Latch 10 Assembly Procedure 11 Assembly of Gear 11 Assembly...

Страница 3: ...assembly reassembly by anyone other than competent persons may result in death or severe injury Do not adjust or disassemble the Over Load Limiter OLL Adjustment or disassembly of OLL may result in de...

Страница 4: ...ook the Pawl Spring correctly onto the Pawl Engage the Pawl and Ratchet Disc correctly When assembling the braking unit clean the Friction Disc Friction Plate Ratchet Disc and Bushing Oil dust or fore...

Страница 5: ...rease with fresh supplies when reassembling illustrated in this manual with Prepare wooden blocks 2 pieces to stabilize the Body of the Chain Hoist when disassembling reassembling Only competent perso...

Страница 6: ...cket Head Cap Screw Socket Head Cap Screw Conical Lock Washer Spring Lock Washer Pinion Gear 2 Chain Guide Load Chain Bottom Yoke Gear Case Assembly Socket Head Cap Screw Conical Lock Washer Friction...

Страница 7: ...e nose pliers Turn the Hand Wheel Assembly counterclockwise to remove it Hand Wheel Assembly Cam Guide Snap Ring Socket Head Cap Screw Wheel Cover Conical Lock Washer Hand Chain 4 mm Do not disassembl...

Страница 8: ...mm Load chain Pinion 4 Remove the Snap Ring of the Pawl Shaft and pull out the Pawl and two Pawl Springs Pawl Spring 2 pcs Pawl Shaft Pawl Snap Ring Do not disassemble the Pawl Shaft If it is loosene...

Страница 9: ...l Lock Washer Gear Case Assembly Socket Head Cap Screw 4 mm Disassembly of Gear 3 4 Remove two Socket Head Cap Screws on the lower side and then remove the Chain Guide 3 Remove two pieces of Gear 2 Pi...

Страница 10: ...et Head Cap Screw 3 mm 7 mm Latch Socket Head Cap Screw Lever Spring 5 Remove the two Socket Head Cap Screws on the upper side and then remove Frame B and Load Sheave Socket Head Cap Screw Spring Lock...

Страница 11: ...e Body Assembly at the brake side with the Pawl Shaft and then insert the Load Sheave into the Body Assembly from the Gear side with the Load Sheave directed as shown in the figure Gear side of the Bo...

Страница 12: ...oad Sheave a few times Automotive wheel bearing grease Rated load 0 25t 0 7g Rated load 0 5t 0 9g Load Gear Load Sheeve Pinion Grease Gear 2 Socket Head Cap Screw Spring Lock Washer 4 mm Torque Grease...

Страница 13: ...e End Link into the load side chain slit of the Chain Guide while directing the welded part outward as shown in the right figure Next turn the Pinion clockwise until the End Link comes out of the no l...

Страница 14: ...e arm of Pawl Spring here Oil 2 Apply rust preventive oil to the Pawl set it in the correct direction and then hook the Pawl to the arms of the Pawl Spring 3 Insert the End Pin to fix the End Link at...

Страница 15: ...he Pawl Spring comes under the step of the Pawl Shaft and that the Snap Ring is firmly installed into the groove of the Pawl Shaft and furthermore that the Snap Ring can rotate smoothly Pawl Snap Ring...

Страница 16: ...the Friction Disc and turn it clockwise Assemble the Hand Wheel Assembly turning until it clicks Set a Cam Guide to the center of the gap of Hand Wheel If the Cam Guide cannot be inserted press it tu...

Страница 17: ...d Spring Lock Washers with the specific torque Eusure that the Bottom Hook rotates lightly Tightening torque 2 1 to 3 1N m 1 Set the Load Chain and Bottom Hook to one side of the Bottom Yoke Bottom Ho...

Страница 18: ...times The Chain Hoist should be operated with a light pulling force The Chain Hoist should have regular click sounds of Pawl when lifting Disassemble the Chain Hoist to verify that the hoist is assemb...

Страница 19: ...19 MEMO...

Страница 20: ...Global Website kito com...

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