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Trouble Shooting The Gas Control System

WARNING: BEFORE DOING ANY GAS CONTROL SERVICE WORK, REMOVE THE GLASS FRONT.

NOTE: Before troubleshooting the gas control system, be sure external gas shut off is in the “On” position.

Problem

Possible Causes

Corrective Action

Spark igniter will not light.

Defective or misaligned electrode

Check for spark at electrode and pilot: if no spark and electrode wire is

at pilot.

properly connected, replace igniter.

Defective igniter

Using a match, light pilot. If pilot lights, turn off pilot and push the red

(push-button)

button again. If pilot will not light - check gap at electrode and pilot 
should be 1/8” to 1/4” to have a strong spark.

Pilot will not stay lit after carefully

Defective thermocouple

Check pilot flame. Must impinge on generator and thermocouple.

following lighting instructions.

(flame switch where applicable) 

Clean and/or adjust pilot for maximum flame impingement on
generator and thermocouple.  Replace thermocouple if pilot will not 
hold.  (Hand tight 1/8 turn on replacement)

Defective valve magnet.

Replace valve, if pilot won’t hold after the thermocouple is replaced.

Pilot burning, no gas to burner,

Wall switch or wires

Check wall switch and wires for proper connections. Jumper wire

Valve knob “ON”, Wall

defective.

across terminals at wall switch. If burner comes on, replace defective

Switch “ON”

wall switch. If okay, jumper wires, across wall switch wires at valve.
If burner comes on, wires are faulty or connections are bad.

Generator may not be generating

Check generator with millivolt meter. Take reading at generator termi-

sufficient voltage.

nals of gas valve. Should read 325 millivolts minimum while holding 
valve knob depressed in pilot position and wall switch “off” Replace 
faulty generator if reading is below specified minimum.

Plugged burner orifice.

Check burner orifice for stoppage and remove.

Defective automatic valve

Remove wall switch wires from gas valve. Install jumper wires from 

operator.

top bottom terminals of gas valve. Turn valve on “ON”. If main burner
does not light, replace valve.

Frequent Pilot outage problem.

Pilot flame may be too low or

Clean and/or adjust pilot flame for maximum flame impingement

blowing (high) causing the pilot

on generator and thermocouple.

safety to drop out.

Flame lifts off burner and goes out

Inner 4” liner has come off flue

Attach 4” liner to flue or termination using      

in less than 30 seconds

or termination, flame is starving

screws, silicone and clamps as stated in manual

for oxygen

Flame lifts off burner on

Improper installation of firebrick.

Be sure to postion firebrick against firebox walls and

one side while the rest of

Firebrick is likely leaning.

be sure to use brick clips attached to the inner side

the flame remains lit.

of firebox.

Kingsman Fireplace Venting

Catalog
Number

Description

ZDVHSK

Horizontal Vent Starter Kit - 3 FT Length
Horizontal Vent Termination, Wall Thimble,
36” Flex Pipe, Mill Pac, screws/washers, springs.

ZDVHSK5

Horizontal Vent Starter Kit - 5 FT Length
Horizontal Vent Termination, Wall Thimble,
60” Flex Pipe, Mill Pac, screws/washers, springs.

FDVVT15

Vertical Vent Termination (ONLY) (Good to 15’ Vertical)

FDVVT30

Vertical Vent Termination (ONLY) (For over 15’ Vertical)

FDVHT

Horizontal Vent Termination

FDVHSQ

Horizontal Square Termination

ZDVST

Horizontal Snorkel Termination

(34” Tall, 24” Center to Center)

FDVHSC

Safety Cage for Horizontal Termination

ZDVAIS

Attic Insulation Shield

ZDVVOS

Offset Support

ZDVFS

Firestop Spacer

ZDVRS

Roof Support

ZDVWT

Wall Thimble (Horizontal Venting)

ZDVSS

Siding Shield

ZDV48GP

Galvanized Pipe 7” Dia. x 48” (Vertical Installations)

ZDVAAF

Flashing 7” c/w Storm Collar (1/12 to 7/12)

ZDVAF2

Flashing 7” c/w Storm Collar (8/12 to 12/12)

ZDVAF3

Flashing 7” c/w Storm Collar Flat

ZDV7SC

Storm Collar 7”

ZDVFK5

Flex Kit (4” & 7” Dia.) x 2.5’ (Unexpanded) 5’ Expanded

ZDVFK8

Flex Kit (4” & 7” Dia.) x 4’ (Unexpanded) 8’ Expanded

ZDVFK20

Flex Kit (4” & 7” Dia.) x 10’ (Unexpanded) 20’ Expanded
*Kits are complete with spring stand-offs, silicone.

ZDV4FC

Flex Connector 4” Diameter

ZDV7FC

Flex Connector 7” Diameter

ZDV4SS

Spring 4” Standoff Spacer

ZDVDFA

Simpson Dura-Vent Fireplace Adapter
(for ZDV33/36/42/47, ZDV6000, MDV30/38)

ZDVHSKSQ

Horizontal Square Termination Vent Starter Kit -
3 FT Length

Horizontal Vent Termination, Wall Thimble,
Wall Thimble, 36” Flex Pipe, Mill Pac

FDVHSQ

Horizontal Square Vent Termination

ZDVSSLR

Siding Shield - Large Return

Содержание ZDV3624

Страница 1: ...with other gases unless a certified kit is used Read this complete manual before beginning installation These instructions must be kept with the unit for future reference FOR YOUR SAFETY Warning Impro...

Страница 2: ...tory However due to the high temperature sili cone components the paint will cure when heat is applied to the appliance as it is first used The following information applies to the curing process to g...

Страница 3: ...22 Millivolt system lighting burner control 23 Vent termination 24 Venting graph 25 General vent installation information 26 Installation of side wall venting 26 Venting vertical 27 Back Vent 30 Repa...

Страница 4: ...al Electrical Code in Canada An appliance must be grounded to the steel chassis of the home with 8 ga copper wire using a serrated or star washer to penetrate paint or protective coating to insure gro...

Страница 5: ...be used in this appliance 10 For safe operation glass doors must be closed 11 Do not use this heater if any part has been under water Immediately call a qualified service technician to inspect the he...

Страница 6: ...xceed 20 feet 6 1 m When you install your fireplace as in position B D or E a minimum of 6 inches 153mm clearance must be maintained from the perpendicular wall and the front of the appliance A Flat o...

Страница 7: ...enclosures 5 Hearth is not mandatory but is recommended for aesthetic purposes Combustible floors cannot raise above the bottom of the fireplace We recommend a non combustible hearth projecting out 12...

Страница 8: ...quer must be heat resistant 250 F to prevent discoloration Warning Combustible objects must not be placed on a non combustible mantel unless the non combustible mantel meets the minimum height and wid...

Страница 9: ...supply piping system at test pres sures equal to or less than 1 2 PSIG 3 5 KPa Note The gas line connection may be made of 1 2 rigid pipe 1 2 copper pipe or an approved flex connector Since some muni...

Страница 10: ...s will void all product warranties Care must be taken to avoid breakage of the glass Do not operate this fireplace without the glass front or with a broken glass front Do not strike or abuse glass Gla...

Страница 11: ...k burner Step 4 Break glowing embers into thumbnail size Place glowing embers on to the surface of the front burner to the surface of the ember plates and over crossover to the same height as ember pl...

Страница 12: ...ce right crossover log across front and back logs using the log placement pin as a guide Step 8 Place left crossover log across front and back logs using the log placement pin as a guide Step 9 Place...

Страница 13: ...URE B Rear log holder If using LOGC44 bend rear tabs 90 down Step 1 Position rear log over rear log holder and lower into position Be sure that the log does not sit on rear burner but behind and lower...

Страница 14: ...tear off dime and nickel sized pieces and place directly onto front burner tube and crossover tube NOTE Do not place embers onto rear burner tube Step 5 Position Log 4 into grooved areas of Logs 1 an...

Страница 15: ...ween Log 1 and Log 2 Step 9 Position Log 8 up against the 3rd grate post from the right and position upper section of Log 8 against Logs 2 and 7 Step 10 Place crushed rocks onto firebox bottom NOTE Do...

Страница 16: ...rear burner log mount and push back against tab STEP 5 Place Log 5 against grate bars and position Log 6 along side of Log 5 and onto Log 1 as shown in the photograph STEP 6 Place the narrow end of L...

Страница 17: ...setting fully clockwise Use the set screw on the side of the variable speed controller to increase or decrease the minimum fan speed It may be desirable to lower minimum fan speed to decrease the sou...

Страница 18: ...odels are supplied with a wall switch that turns the main burner on or off If main burner does not light immediately when you turn the gas control valve to ON ensure that the wall switch is in the ON...

Страница 19: ...OOR FROM THE UNIT BY UNLATCHING THE 2 LATCH ES ON TOP OF THE UNIT 2 REMOVE THE FALSE BOTTOM FROM THE UNIT BY LIFTING STRAIGHT UP IT MAY NEED TO BE WIGGLED 3 PLACE REAR BRICK PANEL UP AGAINST THE REAR...

Страница 20: ...rizontal 11 2 Top of 90 degree elbow in an enclosure under 42 is 51 2 Top of 90 degree elbow in an enclosure over 42 is 21 2 Vent Terminal Air Supply Area Where Terminal Not Permitted A Clearance abov...

Страница 21: ...Having determined the vertical distance determine the maximum horizontal section allowed 3 Vent table has been established for 90 horizontal vertical runs With use of flex pipe distance not having 90...

Страница 22: ...le or an 8 diameter hole in a non combustible wall See Figure 2 2 Note clearance to combustible above 90 degree bend is 2 1 2 3 Select the approximate vent length precise measurements are not needed a...

Страница 23: ...Attic Insulation Shield where the chimney passes from a living space to an attic space install the shield from below and nail in place using 1 spiral nails 3 A fire stop must be installed on the bott...

Страница 24: ...e Retighten screw Reinstall burner at this time reversing STEPS 3 2 and 1 Step 11 Follow instructions supplied with the conver sion HI LOW to convert the valve from one type of fuel to the other Step...

Страница 25: ...of the injector 2 and rotate it counter clockwise until it is free of the injector journal 3 5 Verify that the new injector is proper for the application The injector size is stamped on the side of th...

Страница 26: ...RIABLE SPEED KBWC 13BV 1000 306 THERMALCORD ADHESIVE BACK FOR DOOR FRAME 1000 305 CERAMIC GLASS FOR ALL ZDV3600 3600 311 TEMPERED GLASS FOR ZDV3624 MODEL Step 3 Straight Back Venting Measure wall thic...

Страница 27: ...DV Fireplaces Conversion Kit Sit Valve Only 3624 CKLP LP Conversion Kit for ZDV3624 3624 CKNG NG Conversion Kit for ZDV3624 3628 CKLP LP Conversion Kit for ZDV3628 3628 CKNG NG Conversion Kit for ZDV...

Страница 28: ...m Pilot flame may be too low or Clean and or adjust pilot flame for maximum flame impingement blowing high causing the pilot on generator and thermocouple safety to drop out Flame lifts off burner and...

Страница 29: ...service or maintenance h damage repairs inoperation or inefficiency resulting from faulty installation or application i electricity or fuel costs or any increase in electricity or fuel cost whatsoeve...

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