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26

PART NO.

DESCRIPTION

Replacement Burner Assembly

3624-BNGSI

BURNER ASSEMBLY - NATURAL GAS C/W
VALVE SYSTEM (ZDV3624N)

3624-BLPSI

BURNER ASSEMBLY - LIQUID PROPANE C/W
VALVE SYSTEM (ZDV3624LP)

3628-BNGSI

BURNER ASSEMBLY - NATURAL GAS C/W
VALVE SYSTEM (ZDV3628N)

3628-BLPSI

BURNER ASSEMBLY - LIQUID PROPANE 
C/W VALVE SYSTEM (ZDV3628LP)

3632-BNGSI

BURNER ASSEMBLY - NATURAL GAS C/W
VALVE SYSTEM (ZDV3632N)

3632-BLPSI

BURNER ASSEMBLY - LIQUID PROPANE
C/W VALVE SYSTEM (ZDV3632LP)

Valve System Parts

If Serial Number is LESS than: ZDV3624LP - 8952 / ZDV3624N - 9154
ZDV3624LPB - 360767 / ZDV3624NB - 360766 / ZDV3628LP - 3697
ZDV3628N - 3698 / ZDV3630LP - 420371 / ZDV3630N - 420372

1000-P136WR

Thermopile GOAI-524

1001-P035SI

Electrode Sparker 915.035 SIT

1001-P129SI

Thermocouple 290.129 SIT unified

1001-P157SI

Orifice Pilot LP 977.157 SIT

1001-P159SI

Orifice Pilot NG 977.159 SIT

1001-P508SI

HT Cable 16

1001-P633SI

Valve Nova LP Hi/Lo   0820633

1001-P634SI

Valve Nova NG Hi/Lo  0820634

1001-P605SI

Pilot Burner LP 190.605 unified SIT

1001-P606SI

Pilot Burner NG 190.606 unified SIT

Valve System Parts  - 

New Top convertible SIT

If Serial Number is GREATER than above

1000-P136WR

Thermopile GOAI-524

1001-P069SI

Electrode Sparker 915.069 TC SIT

1001-P216SI

Thermocouple 290.216 TC SIT

1001-P165SI

Orifice Pilot NG 977.165 TC SIT

1001-P167SI

Orifice Pilot LP 977.167 TC SIT

1001-P508SI

HT Cable 16

1001-P633SI

Valve Nova LP Hi/Lo   0820633

1001-P634SI

Valve Nova NG Hi/Lo  0820634

1001-P713SI

Pilot Burner LP 199.713 TC SIT

1001-P714SI

Pilot Burner NG 199.714 TC SIT

Miscellaneous Parts

1000-150GE

#SILICONE GE RED IS806 #736

1000-150MP

#HI-TEMP MILL PAC SEALANT 840099

1000-214

#PIEZO-IGNITOR 1244-17 MARK 21

1000-215

#PAL NUT (18MMXI.5MM)BLK (1364.03)

1000-218

#SWITCH IVORY (1451/001)

1000-227

#COVER IVORY (86001/001)

1000-255

#ORIFICE BRASS - (State Size)

1000-EMBER

#MOON ROCK

6000-130

#EXPLOSION FELT GASKET

2000-080

#THERMODISC 2450 (For Blower)

2000-081

#BLOWER MOTOR QLN65/2400

1000-085

#CONTROL VARIABLE SPEED KBWC-13BV

1000-306

THERMALCORD - ADHESIVE BACK FOR 
DOOR FRAME

1000-305

CERAMIC GLASS - FOR ALL ZDV3600

3600-311

TEMPERED GLASS - FOR ZDV3624 MODEL

Step 3

Straight Back Venting. 

Measure wall thickness. If wall is thinner than

(1Ft.) then 1 foot unexpanded length in ZDVHSK must be expanded
and cut. 7” should extend past outer wall approximately 2” to 3” and 4”
flex approximately 2” past the 7” flex that allows enough room to
secure pipe to termination with high heat millpac and 4 screws, then
press termination back to outer wall and seal.  Place spacer spring over
4” flex to stabilize it in the 7” flex if length is over a foot. 

Step 4

Cover Back Venting. 

Only one - 45˚ bend per installation. Install as

per above length. May not exceed Figure 1 page 16 and must be cut to
comply.

Install wall thimble.Place fireplace into place and secure to floor with
nailing tabs.

Step 5

Mount vent termination, make sure 4” and 7” pipes are siliconed. Caulk
around wall thimble to weatherproof.

Corner Installation
Location

NOTE: When the fireplace
is installed cross corner it is
necessary to bend the flex
pipe. Use Kit ZDVHSK5.

Parts List

On horizontal venting, 1/4” rise per foot up to 3ft, over 3ft up to
the 5ft maximum horizontal run 1 1/2” rise per foot is needed.

WALL THIMBLE

COMBUSTIBLE

WALL

54” MAXIMUM

5 FT MAXIMUM

TOP

VIEW

SIDE WALL

Installation of Back Vents

General Back Vent Installation and Specification

Straight Back max vent length 60”

Vent Kit # ZDVHSK

45˚ Corner Max Number of 45˚ Bends One
Max Vent Length after 45˚ Bend 54”

NOTE: Minimum clearance between vent pipes and combustible
materials is one inch or 25mm side and bottom.  1 1/2” top.

Step 1

Locate vent opening on the wall. COMBUSTIBLE WALLS cut a 11” x
11” (280mm x 280mm) minimum hole and frame as shown. NON-
COMBUSTIBLE WALL hole opening must be 8.5” (216mm) in diam-
eter. Install wall thimble for vent pipe routing through wall. See Fig. 3.

Step 2

Place fireplace into place and attach vent pipes, four inch (4”) first.
Make sure pipes are pushed on securely.  Seal with millpac sealant and
secure with 4 screws/washers per pipe.

or

ZDVHSK5

Note: Venting Terminals shall
not be recessed into wall or
siding.

Содержание ZDV3624

Страница 1: ...with other gases unless a certified kit is used Read this complete manual before beginning installation These instructions must be kept with the unit for future reference FOR YOUR SAFETY Warning Impro...

Страница 2: ...tory However due to the high temperature sili cone components the paint will cure when heat is applied to the appliance as it is first used The following information applies to the curing process to g...

Страница 3: ...22 Millivolt system lighting burner control 23 Vent termination 24 Venting graph 25 General vent installation information 26 Installation of side wall venting 26 Venting vertical 27 Back Vent 30 Repa...

Страница 4: ...al Electrical Code in Canada An appliance must be grounded to the steel chassis of the home with 8 ga copper wire using a serrated or star washer to penetrate paint or protective coating to insure gro...

Страница 5: ...be used in this appliance 10 For safe operation glass doors must be closed 11 Do not use this heater if any part has been under water Immediately call a qualified service technician to inspect the he...

Страница 6: ...xceed 20 feet 6 1 m When you install your fireplace as in position B D or E a minimum of 6 inches 153mm clearance must be maintained from the perpendicular wall and the front of the appliance A Flat o...

Страница 7: ...enclosures 5 Hearth is not mandatory but is recommended for aesthetic purposes Combustible floors cannot raise above the bottom of the fireplace We recommend a non combustible hearth projecting out 12...

Страница 8: ...quer must be heat resistant 250 F to prevent discoloration Warning Combustible objects must not be placed on a non combustible mantel unless the non combustible mantel meets the minimum height and wid...

Страница 9: ...supply piping system at test pres sures equal to or less than 1 2 PSIG 3 5 KPa Note The gas line connection may be made of 1 2 rigid pipe 1 2 copper pipe or an approved flex connector Since some muni...

Страница 10: ...s will void all product warranties Care must be taken to avoid breakage of the glass Do not operate this fireplace without the glass front or with a broken glass front Do not strike or abuse glass Gla...

Страница 11: ...k burner Step 4 Break glowing embers into thumbnail size Place glowing embers on to the surface of the front burner to the surface of the ember plates and over crossover to the same height as ember pl...

Страница 12: ...ce right crossover log across front and back logs using the log placement pin as a guide Step 8 Place left crossover log across front and back logs using the log placement pin as a guide Step 9 Place...

Страница 13: ...URE B Rear log holder If using LOGC44 bend rear tabs 90 down Step 1 Position rear log over rear log holder and lower into position Be sure that the log does not sit on rear burner but behind and lower...

Страница 14: ...tear off dime and nickel sized pieces and place directly onto front burner tube and crossover tube NOTE Do not place embers onto rear burner tube Step 5 Position Log 4 into grooved areas of Logs 1 an...

Страница 15: ...ween Log 1 and Log 2 Step 9 Position Log 8 up against the 3rd grate post from the right and position upper section of Log 8 against Logs 2 and 7 Step 10 Place crushed rocks onto firebox bottom NOTE Do...

Страница 16: ...rear burner log mount and push back against tab STEP 5 Place Log 5 against grate bars and position Log 6 along side of Log 5 and onto Log 1 as shown in the photograph STEP 6 Place the narrow end of L...

Страница 17: ...setting fully clockwise Use the set screw on the side of the variable speed controller to increase or decrease the minimum fan speed It may be desirable to lower minimum fan speed to decrease the sou...

Страница 18: ...odels are supplied with a wall switch that turns the main burner on or off If main burner does not light immediately when you turn the gas control valve to ON ensure that the wall switch is in the ON...

Страница 19: ...OOR FROM THE UNIT BY UNLATCHING THE 2 LATCH ES ON TOP OF THE UNIT 2 REMOVE THE FALSE BOTTOM FROM THE UNIT BY LIFTING STRAIGHT UP IT MAY NEED TO BE WIGGLED 3 PLACE REAR BRICK PANEL UP AGAINST THE REAR...

Страница 20: ...rizontal 11 2 Top of 90 degree elbow in an enclosure under 42 is 51 2 Top of 90 degree elbow in an enclosure over 42 is 21 2 Vent Terminal Air Supply Area Where Terminal Not Permitted A Clearance abov...

Страница 21: ...Having determined the vertical distance determine the maximum horizontal section allowed 3 Vent table has been established for 90 horizontal vertical runs With use of flex pipe distance not having 90...

Страница 22: ...le or an 8 diameter hole in a non combustible wall See Figure 2 2 Note clearance to combustible above 90 degree bend is 2 1 2 3 Select the approximate vent length precise measurements are not needed a...

Страница 23: ...Attic Insulation Shield where the chimney passes from a living space to an attic space install the shield from below and nail in place using 1 spiral nails 3 A fire stop must be installed on the bott...

Страница 24: ...e Retighten screw Reinstall burner at this time reversing STEPS 3 2 and 1 Step 11 Follow instructions supplied with the conver sion HI LOW to convert the valve from one type of fuel to the other Step...

Страница 25: ...of the injector 2 and rotate it counter clockwise until it is free of the injector journal 3 5 Verify that the new injector is proper for the application The injector size is stamped on the side of th...

Страница 26: ...RIABLE SPEED KBWC 13BV 1000 306 THERMALCORD ADHESIVE BACK FOR DOOR FRAME 1000 305 CERAMIC GLASS FOR ALL ZDV3600 3600 311 TEMPERED GLASS FOR ZDV3624 MODEL Step 3 Straight Back Venting Measure wall thic...

Страница 27: ...DV Fireplaces Conversion Kit Sit Valve Only 3624 CKLP LP Conversion Kit for ZDV3624 3624 CKNG NG Conversion Kit for ZDV3624 3628 CKLP LP Conversion Kit for ZDV3628 3628 CKNG NG Conversion Kit for ZDV...

Страница 28: ...m Pilot flame may be too low or Clean and or adjust pilot flame for maximum flame impingement blowing high causing the pilot on generator and thermocouple safety to drop out Flame lifts off burner and...

Страница 29: ...service or maintenance h damage repairs inoperation or inefficiency resulting from faulty installation or application i electricity or fuel costs or any increase in electricity or fuel cost whatsoeve...

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