Maintenance and service
M-12
Periodical maintenance and operation items and regulations
Periodical maintenance of each class: do maintenance during each interval or certain miles .
Special instruction
: if assembly instruction requires different oil replace period, please follow the
instruction’s requirement on maintenance period and operation. If else please refer to this manual for
maintenance requirement.
Maintenance operation and regulation every 2500km or 1 month
System Item
Operation
Technical
requirement
Transmission
(ZF series)
Lubricant oil
surface
Check
Transmission lubricant oil surface within required
range, transmission each part and oil seal without
apparent leakage
Lubricant oil
First filling
The lubricant ZF-Ecofluid M 02E is
compulsory for initial fillings of transmissions as
well as fillings during transmission break-in
(
for
first 7500km only
)
Transmission fix
bolt
Fasten
Transmission air
hole
Check /
clean
Air hole smooth
Transmission and
Accessories
Check
No leakage, operation organization effective, no
abnormal sound, wrong gear engagement.
Propeller shaft
Transmission shaft
cross shaft flex
sleeve
Lubricate
Transmission shaft
bolt and nut
Check and
fasten
7.7
-
9m: T=180Nm
9m above:T=250-270Nm
Rear axle
(
ZF
series
)
Oil level
Check
TE-ML 12TE
,
1 time per month
Front axle
(
DF
& FS series
)
Every grease
nuzzle
Filling-up
2# lithium grease
Fastening piece
Check &
adjust
Toe-in of front
wheel
Check &
adjust
Radial-ply tire: 0
~
+2mm
(
for first 1500km only,
than adjust for every 20000km
)
Rear axle
(
DF &
FS series
)
Final drive
Filling-up
From injection hole into final drive filling
Parathion-type 90 heavy-duty gear oil (GL-5) to
the face.
(
for first 1500km, than change for every
24,000km
)
Gear oil level
Check
Axle shell oil
Every grease
nuzzle
Filling-up
2# lithium grease
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