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HIGH PRESSURE CONTROL VALVE

Installation, Operation & Maintenance Guide

4

Model: PO, PC

WARNING:

 

DO NOT exceed the maximum pressure specified on the 

nameplate.  Under no circumstances should the regulator 

supply pressure ever exceed the maximum psig.

 A4 

Maintenance

Maintenance should be performed on a regular basis.  

Initial intervals of 12 months is recommended.  The 

maintenance interval may increase or decrease 

depending on changing application environments.  The 

valve can be repaired without being removed from the 

piping.

Related Publications

The following publications are applicable for the regulator

Number 

Type 

 

         Title

 

        

 

 

See catalog section E1 for product pages.

Abbreviations / Acronyms

The abbreviations that follow are used in this manual.

Term

 

Definition

PO   

Pressure Open

PC   

Pressure Closed

Commonly Replaced Parts

•   Trim Set                       

•   Diaphragm

•   O-Ring

•   Packing

Occasional Replacement Parts

•   Body 

•   Spring

 

A5 

Changes and Updates

NOTE:

To prevent galling or seizing at assembly level for straight 

threads Kimray recommends using a nickel impregnated 

paste.  For other threads use a nickel impregnated PTFE 

thread sealant tape.

A  Before you start

CAUTION:

 

The instructions provided herein should be completely 

reviewed and understood before operating or reparing this 

equipment.  All CAUTION and WARNING notes must be 

strickly observed to prevent personal injury or equipment 

damage.

  A1 Scope

Do not install, operate, or maintain a control valve without 

being fully trained and qualified with the Kimray installa-

tion operation and maintenance manual.  

To avoid personal injury or property damage, it is 

important to carefully read, understand, and follow all the 

contents of this manual, including all safety   CAUTION’s 

and WARNING’s.

If you have any  questions about this manual, contact 

your Kimray applications support group before proceed-

ing.

  A2 Introduction

This repair manual contains information for the PO, PC, 

PC, High Pressure Control Valve. 

  A3 Description

The Kimray High Pressure Control Valve (HPCV) is 

designed for use in liquid and gas control applications 

which require modulating (throttling) or on/off service.

The HPCV has a single port Body and a pneumatic spring 

actuator.  This actuator is available in either pressure 

open PO (normally closed), or pressure closing actuators.

Because of the high pressure range, a Packing Box 

houses a non adjustable spring loaded teflon sleeve 

around the Stem with a Felt Wiper and Buna Back Ups for 

leak free sealing.

CAUTION:

 

When ordered, the HPCV configuration and construction 

materials were selected to meet specific pressure, 

temperature, pressure drop and fluid conditions.  Since 

some Body / trim material combinations are limited in their 

pressure drop and temperature ranges, do not subject 

the pressure regulator to any other conditions without 

first contacting the Kimray Inc, sales office or a sales / 

applications representative.

Kimray reserves the right to modify or improve the designs or specifications of such products at any time without notice.

Содержание HPCV

Страница 1: ...HIGH PRESSURE CONTROLVALVE STEM GUIDED...

Страница 2: ...t to be construed as warranties for guarantees express or implied regarding Kimray products or services described herein or their use or application All sales are governed by our terms and conditions...

Страница 3: ...ation 7 2 Start up and Test 7 DISASSEMBLY 3 Adjusting Screw Pivot Breather Plug Bonnet 8 4 Travel Indicator 9 5 Pivot Spring Plate Spring 9 6 Pivot Sleeve Diaphragm Plate Diaphragm Nut 10 7 Yoke Assem...

Страница 4: ...install operate or maintain a control valve without being fully trained and qualified with the Kimray installa tion operation and maintenance manual To avoid personal injury or property damage it is i...

Страница 5: ...odel PO PC SPECIAL TOOLS AND EQUIPMENT A6 Tip Kimray recommends using the above special tools and equipment for disassembly assembly and new part replacements Kimray Seat Cage Removal Tool Part No Lin...

Страница 6: ...10 19 20 18 9 8 7 6 5 2 1 17 4 3 16 15 14 13 11 12 10 19 20 18 9 8 7 6 5 2 1 17 4 3 Item Part No Description Qty 1 Adjusting Screw 1 2 Pivot 1 3 Breather Plug 1 4 Bonnet 1 5 Spring Plate 2 6 Spring 1...

Страница 7: ...ons representative 2 Start up and Test With the installation completed and appropriate relief and check valves installed and set slowly open the upstream and downstream shutoff valves In order to test...

Страница 8: ...et See Fig 3 1 Remove Pivot from Adjusting Screw See Fig 3 2 NOTE Sometimes the Pivot will separate from the Adjusting Screw and sit on top of the Spring Plate Remove the Breather Plug from Bonnet See...

Страница 9: ...the Pivot will separate from the Adjusting Screw and sit on top of the Spring Plate Remove Pivot from top of Spring Plate Remove Spring Plate Remove the spring from the Pivot sleeve See Fig 5 1 4 Trav...

Страница 10: ...d spin the Diaphragm Plate in a counter clock wise direction loosening it from the Upper Stem See Fig 6 1 NOTE Peel the Diaphragm edge away from the Yoke rotate the Diaphragm Assembly off the Upper St...

Страница 11: ...e a socket wrench to remove the Lower Adjusting Screw See Fig 7 2 Slide out the Upper Stem from the Lower Adjusting Screw See Fig 7 3 Remove O Ring from the inside of the Lower Adjusting Screw Use a p...

Страница 12: ...N When removing Packing Box from Body if pressure starts to exit out of the safety relief hole than stop and check on isolation NOTE Occasionally the Cage unscrews from the Packing Box leaving the Cag...

Страница 13: ...t with an adjustable wrench Leave the Seat attached to Cage Insert a screw driver or small bar through the Cage and unscrew See Fig 9 1 NOTE Leaving the Seat attached will prevent the Cage from damagi...

Страница 14: ...hrough the bottom of the Packing Box Check all parts for damages NOTE Apply all purpose grease the inside of the Packing Box before inserting parts Insert new Felt Wiper Item 3 Insert new Felt Retaine...

Страница 15: ...e to heavy damage See Fig 11 3 Fig 11 4 Ball and Stem Inspect the ball for pits and or grooves and inspect the Stem for extensive scoring or scratches Check for any bends on the Stem See Fig 11 1 Insp...

Страница 16: ...ard to seal such as parallel threads or threads on fittings subject to vibration more than three wraps may be necessary Insert Packing Box into the Body Use an adjustable wrench on flats for tightenin...

Страница 17: ...lean it to one side and turn ring while pressing it onto stem See Fig 12 5 5 Install the second black V C ring followed by the white V ring D in the same way you installed the first black ring 6 Slide...

Страница 18: ...e sure the Diaphragm does not wrinkle Insert Diaphragm Assembly in the center of the Yoke See Fig 13 2 Place the Yoke on top of Body Insert Bolts and tighten with a wrench Use an adjustable wrench to...

Страница 19: ...the Spring on the Sleeve Insert the second Spring Plate on top of the Stem Place Bonnet on top of internal assembly and insert screws See Fig 14 3 NOTE Make sure you tighten the Bolts in a criss cross...

Страница 20: ...ert Bolts in Bonnet and tighten See Fig 15 2 Insert O Ring not shown on the Upper Adjusting Screw and tighten it on top of Bonnet See Fig 15 3 Insert Breather Plug See Fig 15 4 NOTE Make sure you tigh...

Страница 21: ...TE Make sure the Travel Indicator Tag shows the correct operation of the valve either PO or PC Insert Breather Plug When assembling the Coupling Block make sure the bevels are in the same side of the...

Страница 22: ...ck for any leakage Check Travel Indicator See Fig 17 2 Install the Nameplate on top of the Bonnet with two drive screws and a ball peen hammer Replace the male nipple with a blue plug and thread it in...

Страница 23: ...001 certified manufacturer Kimray quality assurance process maintains strict controls of materials and the certification of parts used in Kimray HPCV Please visit our website for up to date product da...

Страница 24: ...2015 Kimray Inc 1 15 MKSLLS RM0002 Issued 4 21 Kimray com...

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