KICE Venturi-Jet Скачать руководство пользователя страница 19

19

Kice Industries, Inc.

012420   /   FLT-M02-0004

Early day fi lters were simply dust chambers with cloth bags that had to be cleaned manually by shaking
or rapping the bags to remove the dust. Mechanical shakers were devised to do the same thing, but
compressed air jets provided a more positive cleaning eff ect. It is necessary to operate the cleaning 
jets at approximately 100 psig of pressure in order to induce the supplementary air volume (through a 
venturi) needed to provide adequate bag cleaning. The compressed air needs to be clean, dry, and oil 
free. 

The compressed air is piped to the air tank mounted on the side of the fi lter, next to the clean air 
chamber. The Kice Venturi-Jet blast valves are located between the air tank and the manifold lines that 
run inside the clean air chamber above the fi lter bags. Each bag has a venturi mounted to the tube 
sheet above the open end of the bag. The air tank is fi lled with compressed air to a pressure of 
80-100 psig, at which time an electric signal is sent to activate a solenoid on one of the Kice Venturi-Jet 
blast valves. The valve opens and quickly discharges the tank of pressurized air through the manifold 
and into the venturis located above each of the fi lter bags in that row. This pulse of air causes the dust 
particles collected externally on the fi lter media to be dislodged and fall into the hopper. After an 
adjustable amount of time, the controller cycles to the next Kice Venturi-Jet blast valve in sequence 
and activates its solenoid, which releases air to clean the next row of fi lter bags.

The complete Kice Venturi-Jet fi lter control circuit is shown on the schematic located on page 21. The 
Kice Venturi-Jet blast valves (see Figure 12) are mounted between the air tank and the cleaning 
manifolds. The Kice Venturi-Jet blast valve is a 2 way, normally closed, diaphragm type valve utilizing a 
spring and air pressure above the diaphragm to cause the diaphragm to seal. When the pressurized air 
above the diaphragm is exhausted to the atmosphere through the solenoid valve, the diaphragm lifts 
to the open position. The air in the tank is then discharged into the cleaning manifold in a fraction of a 
second (the pulse duration is adjustable by the “on-time” setting in the control panel). When the 
solenoid valve closes the pressure equalizes, allowing the diaphragm to close. As this high pressure jet 
of air is fi red through an orifi ce in the manifold and into the venturi located above the fi lter bag, the jet 
of high-pressure air induces additional air from the clean air chamber to fl ow into the bag. This creates 
a shock eff ect that dislodges dust and other foreign material that is caked on the outside of the fi lter 
bag (see Figure 13).

8. Filter Operation & Start-Up Procedure

Figure 12

Figure 13

Kice Venturi-Jet Blast Valve

Discharged Air Creates 

Shock Eff ect 

Содержание Venturi-Jet

Страница 1: ...dustry Special execution intended for use in potentially explosive atmosphere zone 22 in conformity with category 3 of group II according to the European ATEX Directive 2014 34 EU The equipment has th...

Страница 2: ...ear from the date of shipment Company agrees to repair or replace at its option any parts found to be defective in the opinion of the Company Company is not liable for any costs in connection with the...

Страница 3: ...ation 5 4 Safety Precautions 9 5 Delivery Inspection and Installation Preparation 12 6 Storage 13 7 Installation 13 8 Filter Operation and Start Up Procedure 19 9 Filter Maintenance and Service 26 10...

Страница 4: ...or additional information application assistance or special service please contact us by phone at 316 744 7151 or email at sales kice com We ll need to know the MODEL and SERIAL NUMBER of your Kice Ve...

Страница 5: ...ms disconnect and lockout or lockout tagout as used in this manual means that power to the Kice Venturi Jet filter has been disconnected through the use of a padlockable manual power cutoff or power l...

Страница 6: ...mber For service or assistance ordering parts contact the Customer Service Department or Quick Ship Department Kice Industries Inc 5500 Mill Heights Drive Wichita Kansas 67219 2358 Toll Free 877 289 5...

Страница 7: ...chased items such as speed reducers motors and positive pressure pumps are covered by the manufacturer s warranty If there is a problem with a purchased item check with the local supplier or service r...

Страница 8: ...wing publications provide valuable information on fire and explosion protection and can be helpful to insure your facility is properly equipped NFPA 652 Standard on the Fundamentals of Combustible Dus...

Страница 9: ...ersonal safety When you see this symbol be alert Your personal safety or the safety of others may be affected Follow the instructions in the safety message Safety Decals The Kice Venturi Jet filter de...

Страница 10: ...s all moving parts are completely enclosed and all guards grates and maintenance panels are in place and securely fastened All protective covers guards grates maintenance panels switches and warning d...

Страница 11: ...plete required Kice Venturi Jet filter service Never stand under any kind of hoists or lifting mechanisms whether or not it is loaded or in operation Never stand under or near an Kice Venturi Jet filt...

Страница 12: ...Jet filter is still secured to freight platform Slab Mounted Units A qualified engineer should design the foundation and or footings for the filter The slab should be extended to support accessory eq...

Страница 13: ...ound each hole and mount the filter housing 4 If an airlock valve is required it should be mounted to the hopper discharge flange or sight glass as sembly Additional support may be required 5 Tighten...

Страница 14: ...tank has its own junction box A local electrician must run a conduit from the control box to each junction box on the filter Wiring from the controller to the junction box terminals should be 18 gaug...

Страница 15: ...form make sure the tabs on both sides of the cleaning platform are on the outside of the door frame Check to make sure the cleaning platform is level and secure The platform should not rest against or...

Страница 16: ...stem NOTICE Kice Industries Inc will always supply internal safety grating in the bottom of the filter housing if it is to be mounted onto a storage bin to prevent personnel bags and cages from droppi...

Страница 17: ...igure 7 Installation Continued Figure 7 2 Check the filter bag for proper length The filter bag should be only 2 longer than the bag retainer cage 3 Tuck the overextended portion of the filter media i...

Страница 18: ...the assembly from slipping off see Figure 11 7 Tighten the clamp with either a screwdriver a nut runner with a 5 16 socket or a ratchet with an extension which will help facilitate the installation It...

Страница 19: ...r media to be dislodged and fall into the hopper After an adjustable amount of time the controller cycles to the next Kice Venturi Jet blast valve in sequence and activates its solenoid which releases...

Страница 20: ...ntroller will activate the outputs sequentially whenever the pressure switch contacts are closed When the pressure switch contacts open the output sequencing stops Reclosing of the contacts will cause...

Страница 21: ...ration Start Up Procedure Continued The DCT510ADC operates on 10 to 35 VDC The DCT500ADC Low Cost Timer Controller is designed for continuous cleaning methods or on demand pulse jet cleaning systems D...

Страница 22: ...from 10 to 600 Milliseconds Operating Voltage 120 10 VAC 50 60 Hz O Time Adjustable from 1 to 180 Seconds DCT1022DC Adjustable from 1 to 225 Seconds Optional Voltage 220 10 VAC 50 60 Hz Output Protec...

Страница 23: ...lied continuously to terminals L1 and L2 the number 1 output on time will activate followed by an independently timed off period Each time sequence is infinitely adjustable within the stated time rang...

Страница 24: ...5 11 20 DNC T2032 A10 1 5 30 32 14 x 12 x 6 17 32 1994 to 2008 Figure XX Specifications Time Delay Input On Time Adjustable from 50 to 500 Milliseconds Operating Voltage 120 10 VAC 50 60 Hz O Time Ad...

Страница 25: ...a short run in time for the electronics 5 Set the controller off time adjustment to a longer time span by rotating the dial clockwise until you cannot turn the dial any further With the off time adjus...

Страница 26: ...2 Excessive leakage Disassemble valves and clean all parts Replace parts that are worn or damaged with a complete Spare Parts Kit 96 875 3 Failure to Open or Close a If the blast valve stays open the...

Страница 27: ...lenoid enclosure NOTICE Reference ASCO Valves installation and maintenance instructions in Appendix B Solenoid Description The Kice pilot valve is operated by an ASCO Red Hat II epoxy encapsulated sol...

Страница 28: ...the dust may buildup to the point that the filter media needs to be removed for cleaning This condition may be corrected by running the cleaning cycle without the dusty air flowing through the filter...

Страница 29: ...olenoid valve 3 Check the compressed air line manually operated maintenance valve 4 Check the venturi jet blast valves for leaks 5 Check to see if any of the venturi jet blast valves are stuck open an...

Страница 30: ...e 4 DO NOT mount the control in a high transient voltage area without an isolation transformer 5 DO NOT leave the control box door open 6 DO NOT allow a local repair shop to repair the controller For...

Страница 31: ...SCO Valve Inc 50 Hanover Road Florham Park New Jersey 07932 www ascovalve com E21903 12 11 Page 1 of 2 All Rights Reserved I M No V 5162 R6 I M No V 5162 R6 31 Kice Industries Inc 012420 FLT M02 0004...

Страница 32: ...LT M02 0004 Appendix A Continued Page 2 of 2 Page 2 of 2 ASCO Valve Inc 50 Hanover Road Florham Park New Jersey 07932 www ascovalve com ASCO Valve Inc 50 Hanover Road Florham Park New Jersey 07932 www...

Страница 33: ...Inlet port will either be marked 1 or IN Outlet port will be marked 2 or OUT see Figure 1 Future Service Considerations Provision should be made for performing seat leakage external leakage and operat...

Страница 34: ...are possible The actual frequency of exercise necessary will depend on speci c operating conditions A successful operating history is the best indication of a proper interval between exercise cycles D...

Страница 35: ...que Chart Torque value Inch Pounds 175 25 Torque value Newton Meters Suf x P 19 8 2 8 solenoid base sub assembly core assembly with core spring and rider ring core guide solenoid base gasket valve bod...

Страница 36: ...ontal position retainer ring 2 Reinstall retainer ring on body and lock retainer into the stem groove for proper engagement 3 Position core assembly with core spring into base of valve body 4 Replace...

Страница 37: ...cy WARNING Electrical hazard from the accessibility of live parts To prevent the possibility of death serious injury or property damage install the open frame solenoid in an enclosure FOR BLACK ENCLOS...

Страница 38: ...enoid base sub assembly through 0 69 diameter mounting hole in customer panel 2 Position spring washer on opposite side of panel over solenoid base sub assembly then replace Solenoid Temperature Stand...

Страница 39: ...hread red cap nameplate retainer grounding wire green or green with yellow stripes solenoid with 1 2 NPT solenoid base sub assembly core AC core DC Remove red cap and push solenoid down Then pry here...

Страница 40: ...DIN Terminals terminal block screw Indicates parts supplied in Termination Module Kit No K256104 5 32 hex key wrench socket head screw Figure 4 Open frame solenoids screw terminal block see note junc...

Страница 41: ...cabinet can only be opened with a key The following has been prepared in reference to EU directives 2014 34 EC so that Kice Filters applied in locations under this directive may meet the requirements...

Страница 42: ...filters If heavy machine components e g heavy parts of the housing must be dismantled to carry out service and maintenance activities suitable lifting equipment must be used When installing parts ins...

Страница 43: ...8 Socket head Socket head cap screw cap screw Bolt Thread Dia Size 1 4 20 8 4 11 12 16 11 15 5 16 18 17 24 25 33 23 31 3 8 16 31 42 44 59 41 55 7 16 14 49 67 70 95 65 59 1 2 13 74 100 110 140 100 140...

Страница 44: ...44 Kice Industries Inc 012420 FLT M02 0004 2016 Kice Industries Inc 5500 N Mill Heights Dr Wichita KS 67219 2358 P 316 744 7151 F 316 744 7355 sales kice com kice com...

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