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„Installation and operation manual for fireplace insert”                         

20 

 

small  chunks  of  wood  into  the  furnace  when  the  chimney  damper  and  air  inlet  are  open. 
Once  fire  spreads  over  the  chunks,  in  stage  two  add  the  right  quantity  of  fuel  and  set  the 
adjustment levers appropriately. 
If  a  large  quantity  of  wood  is  placed  over  a  layer  of  embers  (in  particularly,  fine  pieces  of 
wood with thick bark), this may result in sudden production of considerable quantities of gas 
in the furnace and its ignition. To eliminate that hazard, fuel ought to be added in a manner 
preventing “stifling” of the flame and accumulation of  gases.  Combustion of  gases ought to 
take  place  on  an  ongoing  basis,  i.e.  the  user  should  aim  at  keeping  at  least  a  small  flame 
visible inside the furnace. 

Apart  from  adjustment  of  combustion  air  inlet  (bottom  lever),  intensity  of  the  combustion 
process and, as a consequence, thermal efficiency of the fireplace insert depend as well on 
chimney parameters. In case of insufficient negative pressure (draught), the chimney damper 
(top  lever)  may  be  opened  when  the  fireplace  is  lit  up;  in  that  case,  position  of  air  supply 
adjustment  lever  (bottom  lever)  is  to  be  adjusted  accordingly.  However,  this  is  not 
recommended as it involves reduction of fireplace thermal efficiency. 

In  order  to  light  up  the  fireplace  insert  properly  for  the  first  time  (the  product  is  processed 
using lacquers resistant to high temperatures), please remember that: 

  construction materials used for building the fireplace are not homogeneous: steel and 

chamotte elements are used, 

  the  temperature  which  particular  parts  of  the  body  are  exposed  to  is  not 

homogeneous,  either:  for  different  elements  of  the  fireplace  insert,  the  temperature 
changes and may even reach 500

°C, 

  during operation, the fireplace insert is subjected interchangeably to cycles of heating 

and cooling, related to lighting up and extinguishing during one day, as well as cycles 
of intensive usage and complete rest during warm months of the year, 

  before beginning proper usage, a brand new device ought to undergo the process of 

removing  internal  tensions  and  hardening  of  lacquer.  This  involves  several  cycles  of 
heating  up  to  nominal  operating  temperature  followed  by  cooling  down  to  ambient 
temperature, 

  during the initial phase of using the fireplace insert, a smell typical for heating up metal 

and  annealing  of  fresh  lacquer  will  be  sensible.  During  the  stabilisation  stage,  the 
lacquer should be subjected to the influence of the temperature of 250

°C, it should –

several times and for a prolonged time 

– exceed the temperature of 350°C; only this 

will let it achieve the appropriate durability and it will be bound with the metal surface. 
This may take from 1 to 2 weeks, depending on intensity of using the fireplace. 

  During  the  first  lightings,  it  could  release  fumes  or  unpleasant  odors  caused  by  the 

drying of the paint; it is not hazardous, it's just necessary to ventilate the room. 

The following precautions are to be considered during the lighting up stage: 

1)  make  sure  that  the  room  where  the  fireplace  insert  is  installed  has  sufficient 

ventilation, 

2)  during  initial  lighting  up  cycles,  do  not  overload  the  combustion  chamber 

(approximately half of the level indicated in the operating manual), maintain the fire for 
at  least  3-8  hours  at  wood  combustion  rate  below  the  one  specified  in  the  operating 
manual, 

3)  repeat the procedure at least 4-5 times, if possible, 
4)  gradually increase the quantity of fuel  (in compliance with guidelines contained in the 

operating manual) and maintain the device in operation for as long as possible 

– avoid 

short  cycles  of  lighting  up  and  extinguishing  the  fireplace  insert,  at  least  during  the 
initial stage, 

Содержание ECO MAX 7 R

Страница 1: ...Installation and operation manual for fireplace insert and fireplace cassettes KFD ECO MAX 14 KFD ECO MAX 7 L R KFD ECO MAX 7 3F KFD ECO M 7 ...

Страница 2: ... 8 1 4 Ventilation conditions for KFD ECO fireplace insert installation 9 1 5 Supply of outdoor air 9 1 6 Installation of the fireplace enclosure 10 1 7 Connection of hot air distribution pipes in the hood 12 1 8 Protection of the beam in the fireplace enclosure 14 1 9 Determination of heating power of the device 15 1 10 Manual installation box the air intake 16 2 Using the fireplace insert 18 2 1...

Страница 3: ... any combustible materials or non heat resistant materials electrical or hydraulic installations the fireplace must not be installed in a room with mechanical exhausts ventilation If the fireplace can be installed in a room with mechanical ventilation please observe local regulations floor under the fireplace and 60 cm in front of the fireplace must be made from incombustible materials e g terraco...

Страница 4: ... the insert movement phenomenon due to tensions caused by thermal expansion if immovable connection elements are used Moreover if immovable connections are installed thermal compensation of the expanding pipe needs to be insured and ducts must have inspection holes allowing access through openings in the fireplace enclosure e g grids in the hood KFD ECO inserts require installation of an additiona...

Страница 5: ...be concerned with Please observer appropriate EN norms and local regulation which concern the chimney Figure 4 presents regulatory requirements related to height of the chimney with respect to the roof ridge Basic requirements for chimneys to be used for connection of fireplace inserts stipulate that the chimney should have a circular section or another appropriate section as required by applicabl...

Страница 6: ...0425 a flat roof covered with any material b steep roof with easily ignitable covering c steep roof with non ignitable incombustible and flash resistant covering d situation of the chimney nearby another building 4 5 o m a k s i m u m 2 m Fasada wkładu Przewód dymowy 1 8 m 0 6 m 12 o 0 6 m 12 o 0 3m 12 o 1m 3m 3m 1 5m 0 3m 0 3m 12 o a b c d Chimney Façade of the insert Maximum 2m ...

Страница 7: ...elements Figure 5 Safe distance of the chimney from combustible elements dimensions in mm Safe distance for conducting the connecting pipe combustion gas pipe through a combustible wall is at least 20 cm Figure 6 Method of conducting the combustion gas pipe through a combustible wall dimensions in mm The smoke exhaust system must be unique to the insert 200 200 200 Ściana palna Rura spalinowa Wype...

Страница 8: ...let is to be twice the size of the chimney diameter it ought to protect the chimney against adverse weather rain snow and foreign bodies it ought to be easily accessible for maintenance and cleaning of the chimney in case of two adjacent chimneys tip of one chimney ought to be located at least 50 cm above the other one in order to avoid mutual interference of produced negative pressure figure 8 ch...

Страница 9: ...eplace inserts Pursuant to data specified in table 4 section area of the air inlet ought to be 200 cm2 The following conditions must be observed while constructing the installation air is to be supplied from the direction of prevailing winds air is not to be supplied from the direction of the street a damper is to be installed to allow cutting off air supply while the fireplace is not in use air f...

Страница 10: ...eral wool below 0 09 W mK measured at the temperature of 200 C is required This is crucial as unrestricted air flow of a sufficient quantity in compliance with local regulations is needed ensuring required cooling the insert and important to further efficiency of the whole air heating system 5 cm is to be measured between external ends of radiators and insulation of the enclosure Enclosure of the ...

Страница 11: ...olacja Dopływ powietrza z zewnątrz śr 160 Obudowa Izolacja Kratki wylotu powietrza konwekcyjnego Kratki wentylacyjne komory dekompresyjnej Izolowana pólka dekompresyjna Dopływ powietrza konwekcyjnego Insulation Gap of 5cm Insulated decompression shelf Ventilation grates of the decompression chamber Convection air outlet grates Insulation Enclosure Convection air supply Outdoor air supply diam 160 ...

Страница 12: ...previously cut out in the separating shelf Ensure thorough sealing of connections figure 17 However if air is to be distributed by a turbine because of significant distances forced circulation termination of the pipe sucking hot air from the hood ought to be located app 15 cm below the bottom edge of outlet grates in the hood to prevent possible suction of cold air through outlet grates figure 18 ...

Страница 13: ...nd operation manual for fireplace insert 13 Figure 17 Connection of gravitational distribution to the hood Dystrybucja grawitacyjna rura o min średnicy 150 mm Gravitational distribution pipe with min diameter of 150mm ...

Страница 14: ...hand consider proximity of the beam to external walls of the fireplace insert and on the other hand radiation of the furnace glazed door which is usually located very close to the fireplace beam Remember that both the internal surfaces and the bottom surface of the beam are made from combustible materials and may not be in contact with a temperature above 65 C Figure 19 presents several examples o...

Страница 15: ...se remember that heating capabilities of the fireplace insert are also influenced by other factors including quality of wood used humidity and calorific value climate conditions ambient temperature chimney draught properly constructed installation of the fireplace insert properly constructed installation of hot air distribution time of heating the rooms by means of the fireplace insert proper oper...

Страница 16: ...replace insert 16 1 10Manual installation box the air intake 1 Air box is inside fireplace 2 Mounting set is composed a Air box 1 pc b Screw with washer 6 pc c Gasket 1 pc 3 Before mounting air box the gasket must be attached as picture below ...

Страница 17: ...4 Air box attach to the fireplace floor and check to see if the holes fit to the mounting air box points 5 Air box screw to the fireplace floor by the 6 pc screw and with a key 10 6 After attaching the air box we can install fireplace on the target destination ...

Страница 18: ...ormation Pursuant to the EN 13229 standard KFD ECO fireplace inserts are classified as solid fuel fireplaces KFD ECO fireplace inserts have steel body with ceramic panels fitted inside chimney dampers demountable from inside the furnace combustion air inlet stub pipe with the diameter of 125 mm steel deflector combustion gas afterburning system in the upper part of the furnace door equipped with a...

Страница 19: ...ettings for a few up to over ten minutes until fire spreads over all fuel in the furnace By then the turbine pushing hot air into particular rooms should be activated automatically if the hot air distribution system is equipped with a turbine Now add a full load of fuel 5 kg of wood several finer chunks with the length of 33 cm and close the chimney damper From now on control the combustion rate e...

Страница 20: ...g operation the fireplace insert is subjected interchangeably to cycles of heating and cooling related to lighting up and extinguishing during one day as well as cycles of intensive usage and complete rest during warm months of the year before beginning proper usage a brand new device ought to undergo the process of removing internal tensions and hardening of lacquer This involves several cycles o...

Страница 21: ...pective of the lever position 2 3 1 Adjustment of primary air supply Primary air is supplied from the bottom along the furnace board at a quantity depending on position of the bottom lever from the outermost right position maximum to the outermost left position minimum of primary air The quantity of primary air ought to be reduced once flames spread and the temperature increases 2 3 2 Afterburning...

Страница 22: ...rt glass pane Both because of esthetical and operational reasons particular attention ought to be paid to the ceramic heat resistant glass pane equipped with an air supply system to protect it against contamination so called vitroceramic glass pane with an air curtain The vitroceramic glass pane with an air curtain requires periodic cleaning every couple of days depending on the quality of fuel an...

Страница 23: ...he class type or make of the fireplace insert the quality of fuel used is crucial to proper operation efficiency and durability of the device The only fuel allowed in closed fireplaces is the wood of deciduous trees To enable economical usage guaranteeing your satisfaction with the fireplace wood ought to be seasoned for at least 18 months in the open air e g under an umbrella roof sawn and split ...

Страница 24: ...nces such as alcohol petrol petroleum etc is prohibited Combustion residues ash ought to be picked up to a hermetic container resistant to the heat of embers The device may not be used at a place where emission of any kind of vapours takes place e g petroleum glue for linoleum etc Do not leave combustible materials nearby the device Warn children not to touch the device while in operation or immed...

Страница 25: ...ght of the chimney is to be measured from the point of connection of the furnace Dh hydraulic diameter 4 area circumference Furnace open on one side Area a h m Minimum reduced hydraulic diameter for the fireplace insert may not be smaller than 150 mm if chimney height is observed in compliance with figure 18 MINIMUM CHIMNEY HEIGHTS SECTION AREA OF FIREPLACE DOOR OPENING m2 CHIMNEY HEIGHT m ...

Страница 26: ...esistant mineral wool with Alu foil FIREROCK Upper part of the enclosure hood natural stone brick stone beam wood e g oak wooden beam sheet brass wooden beam shield steel profiles 30 x 28 fire resistant gypsum board fire resistant mineral wool with Alu foil self adhesive Alu tape Alu flex Ø 100 125 or Ø 160 pipes degreased structural plasterwork gypsum finishing coat outlet grates without closable...

Страница 27: ...or 10 m3 h 1kW 500 cm2 1000 cm2 600 cm2 1200 cm2 Section areas of convection air inlets and outlets Opening without mesh The effective section area is equal to the area of grate opening F a b Opening with grid The effective section area is equal to half of the area of the grate opening F a b 2 The section area of the grate opening is reduced by the section area of the grate itself constituting 50 ...

Страница 28: ... 2005 AMENDMENT TO THE POLISH NORM PN EN 13229 2002 A2 June 2006 PN EN 1443 2001 Chimneys General requirements PN EN 1443 2005 Chimneys General requirements PN 87 B 02411 Integrated solid fuel boiler rooms PN 91 B 02413 Heating and heat engineering Protection of water heating installations of the open system All the operations recommendations and tips contained in this manual ought to be checked a...

Страница 29: ... Installation and operation manual for fireplace insert 29 KFD EKO MAX 14 KFD EKO MAX 7 L R basic ...

Страница 30: ... Installation and operation manual for fireplace insert 30 KFD EKO MAX 7 L R standard KFD EKO MAX 7 3F basic ...

Страница 31: ... Installation and operation manual for fireplace insert 31 KFD EKO MAX 7 3F standard KFD EKO M 7 ...

Страница 32: ... Insufficient negative pressure in the chimney 3 Check if the inspection door is closed clean the chimney and connecting duct recommended installation of a mechanical combustion gas exhaust 4 Too humid wood 4 Replace the wood with dry wood humidity under 20 5 Too large slivers used for lighting up 5 Use smaller slivers 6 Bad weather conditions 6 Check if burning improves once the weather is better...

Страница 33: ...tee pipe in the chimney is tight V Significant bloom of tarry substances creosote appears on the glass pane 1 Too humid wood 1 Replace the wood with dry wood humidity under 20 2 Insufficient negative pressure in the chimney 2 Check the reasons described in points III 1 4 3 Clogged air blow in openings in the furnace 3 Clean interior of the furnace from ash VI Fire in the chimney or flue 1 To be ev...

Страница 34: ... Installation and operation manual for fireplace insert 34 8 Inspection log The inspection ought to be performed once a year by an Authorized KFD Fitter Date Performed work Company Signature ...

Страница 35: ... Installation and operation manual for fireplace insert 35 Date Performed work Company Signature ...

Страница 36: ...ireplace insert 36 COPYRIGHT 2019 BY KFD Sp z o o v 20190213 This publication may not be reproduced in part or in whole without the written permission of KFD Sp z o o KFD reserves the right to make changes in materials construction and design ...

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