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„Installation and operation manual for fireplace insert”

The fireplace insert is a heating and decorative device, allowing construction of a complete heating

system based on distribution of hot air. It is not an autonomous heating device but a component of the

heating system. Due to the above reasons, its operation and safety largely depends on the method of

installation and materials used. Considering that, it is recommended that installation of the insert is

commissioned to an Authorised KFD Fitter, guaranteeing an appropriate standard of service.

Installation of the fireplace must be performed in compliance with applicable regulations (table 5).

All domestic and local regulations ought to be observed.

Construction of the fireplace ...................................................................................... 3

1.1

Placement of the fireplace

............................................................................................................................... 3

1.2

Chimney

............................................................................................................................................................. 4

1.3

Tip of the chimney

............................................................................................................................................ 8

1.4

Ventilation conditions for KFD ECO fireplace insert installation

................................................................ 9

1.5

Supply of outdoor air

........................................................................................................................................ 9

1.6

Installation of the fireplace enclosure

.......................................................................................................... 10

1.7

Connection of hot air distribution pipes in the hood

................................................................................... 12

1.8

Protection of the beam in the fireplace enclosure

...................................................................................... 14

1.9

Determination of heating power of the device

............................................................................................ 15

1.10

Manual installation box the air intake

........................................................................................................... 16

Using the fireplace insert .......................................................................................... 18

2.1

Basic information

............................................................................................................................................ 18

2.2

Lighting up

....................................................................................................................................................... 19

2.3

Adjustment of combustion air supply

........................................................................................................... 21

2.3.1

Adjustment of primary air supply

...................................................................................................................................................... 21

2.3.2

Afterburning of gases

– impact of primary air supply adjustment

................................................................................................ 21

2.4

Maintenance

.................................................................................................................................................... 21

2.4.1

Chimney

............................................................................................................................................................................................... 22

2.4.2

Fireplace insert glass pane

............................................................................................................................................................... 22

2.4.3

Fireplace insert

................................................................................................................................................................................... 22

2.4.4

Removal of ash

................................................................................................................................................................................... 23

2.4.5

Summer break in using the fireplace

............................................................................................................................................... 23

2.5

Fireplace fuel

................................................................................................................................................... 23

2.6

Instructions for users

...................................................................................................................................... 24

Selection of chimney parameters

– chart ................................................................ 25

List of materials recommended for construction of the fireplace. ........................ 26

Tables .......................................................................................................................... 27

Parameters of KFD ECO ............................................................................................ 28

Troubleshooting ......................................................................................................... 32

Inspection log ............................................................................................................. 34

Содержание ECO MAX 7 R

Страница 1: ...Installation and operation manual for fireplace insert and fireplace cassettes KFD ECO MAX 14 KFD ECO MAX 7 L R KFD ECO MAX 7 3F KFD ECO M 7 ...

Страница 2: ... 8 1 4 Ventilation conditions for KFD ECO fireplace insert installation 9 1 5 Supply of outdoor air 9 1 6 Installation of the fireplace enclosure 10 1 7 Connection of hot air distribution pipes in the hood 12 1 8 Protection of the beam in the fireplace enclosure 14 1 9 Determination of heating power of the device 15 1 10 Manual installation box the air intake 16 2 Using the fireplace insert 18 2 1...

Страница 3: ... any combustible materials or non heat resistant materials electrical or hydraulic installations the fireplace must not be installed in a room with mechanical exhausts ventilation If the fireplace can be installed in a room with mechanical ventilation please observe local regulations floor under the fireplace and 60 cm in front of the fireplace must be made from incombustible materials e g terraco...

Страница 4: ... the insert movement phenomenon due to tensions caused by thermal expansion if immovable connection elements are used Moreover if immovable connections are installed thermal compensation of the expanding pipe needs to be insured and ducts must have inspection holes allowing access through openings in the fireplace enclosure e g grids in the hood KFD ECO inserts require installation of an additiona...

Страница 5: ...be concerned with Please observer appropriate EN norms and local regulation which concern the chimney Figure 4 presents regulatory requirements related to height of the chimney with respect to the roof ridge Basic requirements for chimneys to be used for connection of fireplace inserts stipulate that the chimney should have a circular section or another appropriate section as required by applicabl...

Страница 6: ...0425 a flat roof covered with any material b steep roof with easily ignitable covering c steep roof with non ignitable incombustible and flash resistant covering d situation of the chimney nearby another building 4 5 o m a k s i m u m 2 m Fasada wkładu Przewód dymowy 1 8 m 0 6 m 12 o 0 6 m 12 o 0 3m 12 o 1m 3m 3m 1 5m 0 3m 0 3m 12 o a b c d Chimney Façade of the insert Maximum 2m ...

Страница 7: ...elements Figure 5 Safe distance of the chimney from combustible elements dimensions in mm Safe distance for conducting the connecting pipe combustion gas pipe through a combustible wall is at least 20 cm Figure 6 Method of conducting the combustion gas pipe through a combustible wall dimensions in mm The smoke exhaust system must be unique to the insert 200 200 200 Ściana palna Rura spalinowa Wype...

Страница 8: ...let is to be twice the size of the chimney diameter it ought to protect the chimney against adverse weather rain snow and foreign bodies it ought to be easily accessible for maintenance and cleaning of the chimney in case of two adjacent chimneys tip of one chimney ought to be located at least 50 cm above the other one in order to avoid mutual interference of produced negative pressure figure 8 ch...

Страница 9: ...eplace inserts Pursuant to data specified in table 4 section area of the air inlet ought to be 200 cm2 The following conditions must be observed while constructing the installation air is to be supplied from the direction of prevailing winds air is not to be supplied from the direction of the street a damper is to be installed to allow cutting off air supply while the fireplace is not in use air f...

Страница 10: ...eral wool below 0 09 W mK measured at the temperature of 200 C is required This is crucial as unrestricted air flow of a sufficient quantity in compliance with local regulations is needed ensuring required cooling the insert and important to further efficiency of the whole air heating system 5 cm is to be measured between external ends of radiators and insulation of the enclosure Enclosure of the ...

Страница 11: ...olacja Dopływ powietrza z zewnątrz śr 160 Obudowa Izolacja Kratki wylotu powietrza konwekcyjnego Kratki wentylacyjne komory dekompresyjnej Izolowana pólka dekompresyjna Dopływ powietrza konwekcyjnego Insulation Gap of 5cm Insulated decompression shelf Ventilation grates of the decompression chamber Convection air outlet grates Insulation Enclosure Convection air supply Outdoor air supply diam 160 ...

Страница 12: ...previously cut out in the separating shelf Ensure thorough sealing of connections figure 17 However if air is to be distributed by a turbine because of significant distances forced circulation termination of the pipe sucking hot air from the hood ought to be located app 15 cm below the bottom edge of outlet grates in the hood to prevent possible suction of cold air through outlet grates figure 18 ...

Страница 13: ...nd operation manual for fireplace insert 13 Figure 17 Connection of gravitational distribution to the hood Dystrybucja grawitacyjna rura o min średnicy 150 mm Gravitational distribution pipe with min diameter of 150mm ...

Страница 14: ...hand consider proximity of the beam to external walls of the fireplace insert and on the other hand radiation of the furnace glazed door which is usually located very close to the fireplace beam Remember that both the internal surfaces and the bottom surface of the beam are made from combustible materials and may not be in contact with a temperature above 65 C Figure 19 presents several examples o...

Страница 15: ...se remember that heating capabilities of the fireplace insert are also influenced by other factors including quality of wood used humidity and calorific value climate conditions ambient temperature chimney draught properly constructed installation of the fireplace insert properly constructed installation of hot air distribution time of heating the rooms by means of the fireplace insert proper oper...

Страница 16: ...replace insert 16 1 10Manual installation box the air intake 1 Air box is inside fireplace 2 Mounting set is composed a Air box 1 pc b Screw with washer 6 pc c Gasket 1 pc 3 Before mounting air box the gasket must be attached as picture below ...

Страница 17: ...4 Air box attach to the fireplace floor and check to see if the holes fit to the mounting air box points 5 Air box screw to the fireplace floor by the 6 pc screw and with a key 10 6 After attaching the air box we can install fireplace on the target destination ...

Страница 18: ...ormation Pursuant to the EN 13229 standard KFD ECO fireplace inserts are classified as solid fuel fireplaces KFD ECO fireplace inserts have steel body with ceramic panels fitted inside chimney dampers demountable from inside the furnace combustion air inlet stub pipe with the diameter of 125 mm steel deflector combustion gas afterburning system in the upper part of the furnace door equipped with a...

Страница 19: ...ettings for a few up to over ten minutes until fire spreads over all fuel in the furnace By then the turbine pushing hot air into particular rooms should be activated automatically if the hot air distribution system is equipped with a turbine Now add a full load of fuel 5 kg of wood several finer chunks with the length of 33 cm and close the chimney damper From now on control the combustion rate e...

Страница 20: ...g operation the fireplace insert is subjected interchangeably to cycles of heating and cooling related to lighting up and extinguishing during one day as well as cycles of intensive usage and complete rest during warm months of the year before beginning proper usage a brand new device ought to undergo the process of removing internal tensions and hardening of lacquer This involves several cycles o...

Страница 21: ...pective of the lever position 2 3 1 Adjustment of primary air supply Primary air is supplied from the bottom along the furnace board at a quantity depending on position of the bottom lever from the outermost right position maximum to the outermost left position minimum of primary air The quantity of primary air ought to be reduced once flames spread and the temperature increases 2 3 2 Afterburning...

Страница 22: ...rt glass pane Both because of esthetical and operational reasons particular attention ought to be paid to the ceramic heat resistant glass pane equipped with an air supply system to protect it against contamination so called vitroceramic glass pane with an air curtain The vitroceramic glass pane with an air curtain requires periodic cleaning every couple of days depending on the quality of fuel an...

Страница 23: ...he class type or make of the fireplace insert the quality of fuel used is crucial to proper operation efficiency and durability of the device The only fuel allowed in closed fireplaces is the wood of deciduous trees To enable economical usage guaranteeing your satisfaction with the fireplace wood ought to be seasoned for at least 18 months in the open air e g under an umbrella roof sawn and split ...

Страница 24: ...nces such as alcohol petrol petroleum etc is prohibited Combustion residues ash ought to be picked up to a hermetic container resistant to the heat of embers The device may not be used at a place where emission of any kind of vapours takes place e g petroleum glue for linoleum etc Do not leave combustible materials nearby the device Warn children not to touch the device while in operation or immed...

Страница 25: ...ght of the chimney is to be measured from the point of connection of the furnace Dh hydraulic diameter 4 area circumference Furnace open on one side Area a h m Minimum reduced hydraulic diameter for the fireplace insert may not be smaller than 150 mm if chimney height is observed in compliance with figure 18 MINIMUM CHIMNEY HEIGHTS SECTION AREA OF FIREPLACE DOOR OPENING m2 CHIMNEY HEIGHT m ...

Страница 26: ...esistant mineral wool with Alu foil FIREROCK Upper part of the enclosure hood natural stone brick stone beam wood e g oak wooden beam sheet brass wooden beam shield steel profiles 30 x 28 fire resistant gypsum board fire resistant mineral wool with Alu foil self adhesive Alu tape Alu flex Ø 100 125 or Ø 160 pipes degreased structural plasterwork gypsum finishing coat outlet grates without closable...

Страница 27: ...or 10 m3 h 1kW 500 cm2 1000 cm2 600 cm2 1200 cm2 Section areas of convection air inlets and outlets Opening without mesh The effective section area is equal to the area of grate opening F a b Opening with grid The effective section area is equal to half of the area of the grate opening F a b 2 The section area of the grate opening is reduced by the section area of the grate itself constituting 50 ...

Страница 28: ... 2005 AMENDMENT TO THE POLISH NORM PN EN 13229 2002 A2 June 2006 PN EN 1443 2001 Chimneys General requirements PN EN 1443 2005 Chimneys General requirements PN 87 B 02411 Integrated solid fuel boiler rooms PN 91 B 02413 Heating and heat engineering Protection of water heating installations of the open system All the operations recommendations and tips contained in this manual ought to be checked a...

Страница 29: ... Installation and operation manual for fireplace insert 29 KFD EKO MAX 14 KFD EKO MAX 7 L R basic ...

Страница 30: ... Installation and operation manual for fireplace insert 30 KFD EKO MAX 7 L R standard KFD EKO MAX 7 3F basic ...

Страница 31: ... Installation and operation manual for fireplace insert 31 KFD EKO MAX 7 3F standard KFD EKO M 7 ...

Страница 32: ... Insufficient negative pressure in the chimney 3 Check if the inspection door is closed clean the chimney and connecting duct recommended installation of a mechanical combustion gas exhaust 4 Too humid wood 4 Replace the wood with dry wood humidity under 20 5 Too large slivers used for lighting up 5 Use smaller slivers 6 Bad weather conditions 6 Check if burning improves once the weather is better...

Страница 33: ...tee pipe in the chimney is tight V Significant bloom of tarry substances creosote appears on the glass pane 1 Too humid wood 1 Replace the wood with dry wood humidity under 20 2 Insufficient negative pressure in the chimney 2 Check the reasons described in points III 1 4 3 Clogged air blow in openings in the furnace 3 Clean interior of the furnace from ash VI Fire in the chimney or flue 1 To be ev...

Страница 34: ... Installation and operation manual for fireplace insert 34 8 Inspection log The inspection ought to be performed once a year by an Authorized KFD Fitter Date Performed work Company Signature ...

Страница 35: ... Installation and operation manual for fireplace insert 35 Date Performed work Company Signature ...

Страница 36: ...ireplace insert 36 COPYRIGHT 2019 BY KFD Sp z o o v 20190213 This publication may not be reproduced in part or in whole without the written permission of KFD Sp z o o KFD reserves the right to make changes in materials construction and design ...

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