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85053B 3-7

Use, Maintenance, and Care of the Devices
Gaging Connectors

Gaging Connectors

The gages available from Keysight Technologies are intended for preventive

maintenance and troubleshooting purposes only. They are effective in

detecting excessive center conductor protrusion or recession, and conductor

damage on DUTs, test accessories, and the calibration kit devices.

Do not use

the gages for precise pin depth measurements.

Connector Gage Accuracy

The connector gages are only capable of performing coarse measurements.

They do not provide the degree of accuracy necessary to precisely measure the

pin depth of the kit devices. This is partially due to the repeatability

uncertainties that are associated with the measurement. Only the

factory—through special gaging processes and electrical testing— can

accurately verify the mechanical characteristics of the devices.
With proper technique, the gages are useful in detecting gross pin depth errors

on device connectors. To achieve maximum accuracy, random errors must be

reduced by taking the average of at least three measurements having different

gage orientations on the connector. Even then, the resultant average can be in

error by as much as ±0.0001 inch due to systematic (biasing) errors usually

resulting from worn gages and gage masters. As the gages undergo more use,

the systematic errors can become more significant in the accuracy of the

measurement.

When to Gage Connectors

Gage a connector at the following times:

— Prior to using a device for the first time: record the pin depth measurement

so that it can be compared with future readings. This serves as a good

troubleshooting tool when you suspect damage may have occurred to the

device.

— If either visual inspection or electrical performance suggests that the

connector interface may be out of typical range (due to wear or damage, for

example).

— If a verification device is used by someone else or on another system or

piece of equipment.

When measuring pin depth, the measured value (resultant average of

three or more measurements) contains measurement uncertainty, and is

not necessarily the true value. Always compare the measured value with

the

observed

pin depth limits (which account for measurement

uncertainties) in

Table 2-2 on page 4

and with previously recorded values

to evaluate the condition of device connectors.

Содержание 85053B

Страница 1: ...User s and Service Guide 3 5 mm Verification Kit Keysight 85053B ...

Страница 2: ...U S government customers under its standard commercial license which is embodied in its End User License Agreement EULA a copy of which can be found at http www keysight com find sweula The license set forth in the EULA represents the exclusive authority by which the U S government may use modify distribute or disclose the Software The EULA and the license set forth therein does not require or per...

Страница 3: ... For 2 1 Mechanical Characteristics 2 3 Pin Depth 2 3 Airline Mechanical Characteristics 2 4 Electrical Specifications 2 6 3 Use Maintenance and Care of the Devices Electrostatic Discharge 3 1 Visual Inspection 3 3 Look for Obvious Defects and Damage First 3 3 What Causes Connector Wear 3 Inspect the Mating Plane Surfaces 3 3 Inspect Female Connectors 3 4 Cleaning Connectors 3 5 Gaging Connectors ...

Страница 4: ...ion 4 2 5 Troubleshooting Troubleshooting Process 5 1 Compatible Network Analyzers 5 3 Where to Look for More Information 5 4 Returning a Kit or Device to Keysight 5 4 Contacting Keysight 5 4 6 Replaceable Parts Replacing the Verification Data 6 1 Copying Replacement Device Verification Data to the Original Verification Data Media 6 2 Old Verification Device Data Backup Process 6 2 New Verificatio...

Страница 5: ...es the following items 20 dB attenuator 40 dB attenuator 25Ω mismatch airline 50Ω airline User s and Service Guide this manual Storage box USB drive that contains factory measured verification data for use with the PNA system verification process Data sheet for each device that contains factory measured verification data Anti virus scan report Refer to Chapter 6 for a complete list of replaceable ...

Страница 6: ... the front panel Refer to your PNA Help system for instructions Equipment Required but Not Supplied Some items are not supplied with the verification kit but are required to ensure successful operation of the kit Refer to Table 6 3 Items Not Included in the Verification Kit for a list of these items and for ordering information Options The following option is available for the 85053B verification ...

Страница 7: ...ce Record these serial numbers in Table 1 1 Recording the serial numbers will prevent confusing the devices in this kit with similar devices from other kits Table 1 1 Serial Number Record for the 85053B Device Serial Number Verification kit 20 dB attenuator 40 dB attenuator 50Ω airline 25Ω mismatch airline ___________________________ ___________________________ ___________________________ ________...

Страница 8: ...provides an internal contact that flexes to accept the allowed range of male pin diameters The calibration of a network analyzer having a conventional slotted female connector on the test port remains valid only when the device under test and all calibration standards have identical male pin diameters For this reason PSC test port adapters are supplied in most Keysight Technologies calibration kit...

Страница 9: ...s For instance a male connector gage has a female connector on the gage so that it can measure male devices Preventive Maintenance The best techniques for maintaining the integrity of the devices in this kit include routine visual inspection cleaning proper gaging proper connection techniques All of these are described in Chapter 3 Failure to detect and remove dirt or metallic particles on a matin...

Страница 10: ...1 6 85053B General Information Preventive Maintenance 1 ...

Страница 11: ...itude and power line conditions Test methods are aligned with IEC 60068 2 and levels are similar to MIL PRF 28800F Class 3 Table 2 1 Environmental Requirements Parameter Required Values Ranges Temperature Operatinga a The temperature range over which the calibration standards maintain conformance to their specifications 20 C to 26 C Storage 40 C to 71 C Error corrected rangeb b The allowable netwo...

Страница 12: ...2 2 85053B Specifications Environmental Requirements 2 IMPORTANT Avoid unnecessary handling the devices during use because your fingers are a heat source ...

Страница 13: ...n page 7 explains how to use gages to determine if the kit devices have maintained their mechanical integrity Refer to Table 2 2 on page 4 for typical and observed pin depth limits Pin Depth Pin depth is the distance the center conductor mating plane differs from being flush with the outer conductor mating plane See Figure 2 1 The pin depth of a connector can be in one of two states either protrud...

Страница 14: ...ber indicates pin recession b There is some degree of pin depth measurement uncertainy due to the limits of the repeatablity of the mechanical pin depth gage millimeters inches Attenuators Male 0 0000 to 0 0076 0 0000 to 0 0030 Female 0 0000 to 0 0076 0 0000 to 0 0030 Airlinesc c The relationship between the length of the inner conductor and the length of the outer conductor determines the airline...

Страница 15: ...nductors of the airlines in this kit have been mechanically measured and matched Do not use the center or outer conductors provided in this kit with a center or outer conductor from any other airline Damage to the airline or attaching connector may result Table 2 3 Dimension millimeters inches D 3 500 0 004 0 13780 0 00016 L 74 924 0 025 2 950 0 001 Table 2 4 Dimension millimeters inches d 1 520 0...

Страница 16: ...Institute of Standards and Technology NIST through mechanical and electrical paths for more information on traceability contact Keysight Technologies Refer to Contacting Keysight on page 4 for a list of contacts The factory measured data for each device is supplied in print and on USB drive with your kit Table 2 5 Dimension millimeters inches d 2 306 0 005 0 09087 0 0002 d1 1 520 0 008 0 0598 0 00...

Страница 17: ...nts and devices always wear a grounded wrist strap having a 1 MΩ resistor in series with it when handling components and devices or when making connections to the test set always use a grounded conductive table mat while making connections always wear a heel strap when working in an area with a conductive floor If you are uncertain about the conductivity of your floor wear a heel strap 1 Connect a...

Страница 18: ...3 2 85053B Use Maintenance and Care of the Devices Electrostatic Discharge 3 Figure 3 1 ESD Protection Setup ...

Страница 19: ...e faster it wears and degrades The wear is greatly accelerated when connectors are not kept clean or are not connected properly Connector wear eventually degrades performance of the device Calibration devices should have a long life if their use is on the order of a few times per week Replace devices with worn connectors The test port connectors on the network analyzer test set may have many conne...

Страница 20: ...e precision slotless connectors PSC Precision slotless female connectors are used to improve accuracy With PSCs on test ports and standards the accuracy achieved when measuring at 50 dB return loss levels is comparable to using conventional slotted connectors measuring devices having only 30 dB return loss This represents an accuracy improvement of about 10 times Conventional female center conduct...

Страница 21: ...ector Threads Use a lint free swab or cleaning cloth moistened with isopropyl alcohol to remove any dirt or stubborn contaminants on a connector that cannot be removed with compressed air or nitrogen Refer to Table 6 3 on page 5 for a part number for cleaning swabs a Apply a small amount of isopropyl alcohol to a lint free cleaning swab b Clean the connector threads Always use protective eyewear w...

Страница 22: ...a lint free cleaning swab b Clean the center and outer conductor mating plane surfaces Refer to Figure 2 1 on page 4 When cleaning a female connector avoid snagging the swab on the center conductor contact fingers by using short strokes c Let the alcohol evaporate then blow the connector dry with a gentle stream of clean low pressure compressed air or nitrogen Always completely dry a connector bef...

Страница 23: ... three measurements having different gage orientations on the connector Even then the resultant average can be in error by as much as 0 0001 inch due to systematic biasing errors usually resulting from worn gages and gage masters As the gages undergo more use the systematic errors can become more significant in the accuracy of the measurement When to Gage Connectors Gage a connector at the followi...

Страница 24: ...3 8 85053B Use Maintenance and Care of the Devices Gaging Connectors 3 Initially after every 100 connections and after that as often as experience indicates ...

Страница 25: ...the reading The gage pointer should line up exactly with the zero mark on the gage If not adjust the zero set knob until the gage pointer lines up exactly with the zero mark d Remove the gage master 4 Gage the device connector refer to Figure 3 2 a While holding the gage by the barrel and without turning the gage or the device connect the gage to the device by interconnecting the male and female c...

Страница 26: ... of three times and take an average of the readings After each measurement rotate the gage a quarter turn to reduce measurement variations that result from the gage or the connector face not being exactly perpendicular to the center axis e Compare the average reading with the observed pin depth limits in Table 2 2 on page 4 ...

Страница 27: ...85053B 3 11 Use Maintenance and Care of the Devices Gaging Connectors Figure 3 2 Gaging 3 5 mm Connectors ...

Страница 28: ... holding the gage by the barrel and without turning the gage or the short connect the gage to the short by interconnecting the male and female connectors Connect the nut finger tight Do not overtighten b Using an open end wrench to keep the device body from rotating use the torque wrench recommended for use with this kit to tighten the connecting nut to the specified torque Refer to Final Connecti...

Страница 29: ...d cap from the female end the end without the connecting nut of the outer conductor c Leave the protective end cap on the male end of the airline to prevent the center conductor from falling out of the outer conductor d Insert the center conductor into the outer conductor so that the female end of the center conductor is toward the female end of the outer conductor the end without the connector nu...

Страница 30: ...ductor lightly against a firm flat object to seat the center conductor into the short 6 Gage the airline refer to Figure 3 5 a While holding the gage by the barrel and without turning the gage or the airline connect the gage to the airline by interconnecting the male and female connectors Connect the nut finger tight Do not overtighten b Using an open end wrench to keep the device body from rotati...

Страница 31: ... How to Separate a Connection on page 20 b Replace the protective end cap on the airline to prevent the center conductor from sliding out of the outer conductor c Without turning the airline or the short remove the short from the airline Refer to How to Separate a Connection on page 20 d If you will not be using the airline again immediately slide the center conductor out of the outer conductor an...

Страница 32: ...Refer to Gaging Connectors on page 7 5 Carefully align the connectors The male connector center pin must slip concentrically into the contact finger of the female connector 6 Push the connectors straight together and tighten the connector nut finger tight Do not twist or screw the connectors together As the center conductors mate there is usually a slight resistance 7 The preliminary connection is...

Страница 33: ... connector nut that you are tightening It may be possible to do this by hand if one of the connectors is fixed as on a test port However it is recommended that you use an open end wrench to keep the body of the device from turning 1 Position both wrenches within 90 degrees of each other before applying force See Figure 3 6 Wrenches opposing each other greater than 90 degrees apart will cause a lif...

Страница 34: ...PORT 1 and PORT 2 of the network analyzer 1 Remove the center conductor from its plastic case Make sure you select the correct center conductor for the airline you are connecting Refer to Figure 2 3 and Figure 2 4 on page 6 for illustrations of both center conductors You don t have to fully break the handle of the torque wrench to reach the specified torque doing so can cause the handle to kick ba...

Страница 35: ... center conductor into the outer conductor so that the female end of the center conductor is toward the female end of the outer conductor the end without the connector nut Refer to Figure 3 8 5 Bring the airline with center conductor installed toward the cable connector and mate the female end of the airline center conductor with the center conductor of the cable connector Refer to Figure 3 9 Figu...

Страница 36: ...of the outer conductor to keep it from rotating Refer to Figure 3 10 Use the torque wrench recommended for use with this kit to tighten the adapter connecting nut to the specified torque Refer to Final Connection Using a Torque Wrench on page 17 9 Using an open end wrench to keep the cable adapter from rotating use the torque wrench recommended for use with this kit to tighten the airline male end...

Страница 37: ...st common cause of connector damage during storage Do not touch mating plane surfaces Natural skin oils and microscopic particles of dirt are easily transferred to a connector interface and are very difficult to remove Do not set connectors contact end down on a hard surface The plating and the mating plane surfaces can be damaged if the interface comes in contact with any hard surface If disconne...

Страница 38: ...3 22 85053B Use Maintenance and Care of the Devices Handling and Storage 3 ...

Страница 39: ...l measurements and material properties are carefully modeled to give very accurate electrical representation The mechanical measurements are then traced to NIST through various plug and ring gages and other mechanical measurements 2 Each device is electrically tested on this system For the initial before sale testing of the devices Keysight includes the test measurement uncertainty as a guardband ...

Страница 40: ...for recertification is 12 months or sooner The actual need for recertification depends on the use of the kit After reviewing the results of the initial recertification you may establish a different recertification interval that reflects the usage and wear of the kit Where to Send a Kit for Recertification Contact Keysight Technologies for information on where to send your kit for recertification S...

Страница 41: ... s and Service Guide 5 Troubleshooting Troubleshooting Process If your network analyzer does not pass performance verification follow the steps in Figure 5 1 to determine the cause of the failure and the correct action to take to correct the failure ...

Страница 42: ...5 2 85053B Troubleshooting Troubleshooting Process 5 Figure 5 1 Troubleshooting Flowchart ...

Страница 43: ...used in the PNA system verification procedure to calculate the test limits Older models of this verification kit provided data disks for the 8510 8720 and 8722 analyzers Since these analyzers have been discontinued the data disks are no longer provided in new kits When old verification kits that include the data disks are returned to Keysight for recertification the disks will be reproduced with n...

Страница 44: ...r company name and address a technical contact person within your company and the person s complete telephone number the model number and serial number of the kit the part number and serial number of each device the type of service required a detailed description of the problem and how the device was being used when the problem occurred such as calibration or measurement Contacting Keysight Assist...

Страница 45: ... not required in the near future Contact Keysight for replacement verification data refer to Contacting Keysight on page 4 Please specify the information in the table below If recertification will be required in the near future Keysight recommends that you have the verification kit recertified early New verification data will be generated during the recertification process Refer to Recertification...

Страница 46: ...the files to the clipboard 3 Remove the old verification device data media floppy disk or USB from your computer or PNA 4 Insert the new USB drive into your computer or PNA and view the contents with Windows Explorer 5 Create a new directory on the new USB drive and name it using the format Model_Serial_YYYYMMDD Use your kit s model number serial number and the current date Example 85055A_2815A012...

Страница 47: ...oppy disk or USB into your computer or PNA and view the contents with Windows Explorer 6 Paste the files from the clipboard into the top level directory 7 When prompted if you want to write over existing files click YES The new DAT and UNC files should show newer dates relative to your original files 8 Select the kitparts txt file and open it with Notepad or Wordpad 9 Locate the line for the verif...

Страница 48: ...red Telephone or send your order to Keysight Technologies see Contacting Keysight on page 4 Table 6 2 Replaceable Parts for the 85053B 3 5 mm Verification Kit Description Qty Per Kit Keysight Part Number Attenuators 20 dB attenuator with data 1 85053BR01 40 dB attenuator with data 1 85053BR02 Airlines 50Ω airline with data 1 85053BR03 25Ω mismatch airline with data 1 85053BR04 Verification Kit Sto...

Страница 49: ... 8 in lb torque wrench 1 8710 1765 5 16 in open end wrench 1 8720 0015 ESD Protection Devices Grounding wrist strap 1 9300 1367 5 ft grounding cord for wrist strap 1 9300 0980 2 x 4 ft conductive table mat and 15 ft ground wire 1 9300 0797 Connector Cleaning Supplies Anhydrous isopropyl alcohol 92 pure d Cleaning swabs 100 9301 1243 a Included in the 85052B 3 5 mm calibration kit b Included in the...

Страница 50: ...6 6 85053B Replaceable Parts Replaceable Parts 6 Figure 6 1 Component Identification Sheet ...

Страница 51: ...g connectors 3 5 cleaning supplies 1 2 compatibility with analyzers 5 3 compressed air or nitrogen 3 5 conductive table mat for ESD protection 3 1 part number 6 5 conductor mating plane 2 3 connections 3 1 3 16 airline 3 18 ESD protection 3 16 final 3 17 preliminary 3 16 separating 3 20 using torque wrench 3 17 connector cleaning 3 5 conventional 1 4 3 4 damage 3 3 defects 3 3 female 1 4 3 4 gage ...

Страница 52: ... dimensions airline 2 4 center conductor 2 5 2 6 outer conductor 2 5 device center conductor 2 3 outer conductor 2 3 disconnections 3 20 E electrical specifications 2 6 electrostatic discharge See ESD environmental regulations 3 5 requirements 2 1 specifications 2 1 equipment required 1 2 ESD 3 1 conductive floor 3 1 conductive table mat 3 1 heel strap 3 1 precautions 3 1 3 5 protection 3 1 protec...

Страница 53: ...cleaning 3 6 connector 3 6 inspection of 3 3 mechanical characteristics 2 3 verifying 3 7 mechanical integrity 2 3 mismatch airline 2 5 N National Institute of Standards and Technology NIST 2 6 4 1 nitrogen 3 5 numbers replaceable parts 6 4 serial recording 1 3 O open end wrench part number 6 5 open end wrench 3 20 options 1 2 ordering parts 6 4 P part numbers 6 4 of items in kit 6 4 of items not ...

Страница 54: ...e wrench 3 17 traceability 4 1 4 2 standards National Institute of Standards and Technology NIST 4 1 static discharge See ESD storage 3 21 storage case part number 6 4 strap wrist part number 6 5 supplemental characteristics 2 3 supplies cleaning 1 2 T table mat for ESD protection 3 1 tag service 5 4 temperature affect on electrical performance 2 1 calibration 2 1 cautions about 2 1 changes in 2 1...

Страница 55: ...3 W wear connector 3 3 affect on electrical performance 3 3 wrench open end 1 2 3 17 3 20 part number 6 5 proper positioning of 3 17 torque 1 2 3 17 3 18 part number 6 5 precautions for use of 3 18 proper use of 3 18 wrist strap for ESD protection 3 1 part number 6 5 Z zeroing connector gage 3 9 using short 3 12 ...

Страница 56: ...85053 90028 Index Index 6 ...

Страница 57: ...Installation Note Xxxxx xxxxx 3 ...

Страница 58: ...This information is subject to change without notice Keysight Technologies 1995 2021 Edition 1 May 2021 www keysight com ...

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