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 080515

228-1744 REV 3

7

KEPCO, INC. 



 131-38 SANFORD AVENUE 



  FLUSHING, NY. 11355 U.S.A.



  TEL (718) 461-7000



 FAX (718) 767-1102

http://www.kepcopower.com   



 email: [email protected]

3.4  VERIFICATION MEASUREMENTS

Prior to shipping, the Transition Circuit has been tested in a BOP 1KW. The following measurements ensure that
the Transition circuit has been installed correctly, or for debugging. Table 2 lists the test equipment needed to per-
form these measurements.

3.4.1  A7A3R5 Measurement

1.

With the unit turned off, connect a DVM (set for DC voltage measurements) to Transition Circuit A7A3R5 (end
closest to A7A3J1; see Figure 1), referenced to TP2. 

2.

Install the power cord and connect the BOP to source power. 

3.

With no load connected, turn on the unit, then set the BOP to voltage mode, enable the output and program
the output voltage to positive full scale (6V). 

4.

Set the current limit to the full scale value (125A). 

5.

Verify that the DVM measures –10V ±0.5V. 

6.

Set the output voltage to negative full scale and verify that the DVM me10V ±0.5V. Turn off the unit.

3.4.2  A7A3TP3 Measurement

1.

With the unit turned off, connect the DVM to Transition Circuit A7A3TP3, referenced to TP2. 

2.

Install a short-circuit across the BOP output. 

3.

Turn on the unit, then set the BOP to current mode, enable the output and program the output current to posi-
tive full scale (125A). 

4.

Set the voltage limit to the full scale value (6V). 

5.

Verify that the DVM me10V ±0.1V. 

6.

Set the output current to negative full scale. Verify the DVM measures –10V ±0.1V, then turn off the unit

3.4.3  A7A3R17 Measurement

1.

With the unit turned off, connect the DVM across A7A3R17 (reference lead connected to the resistor end near-
est to A7A3J4).

2.

Disconnect the short-circuit from the output and connect a resistive load RL (see Table 2) across the output.
Turn on the unit, set voltage mode, enable the output and program the output voltage to positive full scale. Set
the current limit to the full scale value. The DVM should measure 0V ±10mV. Turn off the unit.

3.

With the unit turned off, leave the DVM across A7A3R17 and connect a scope probe to A7A3D3 anode (refer-
enced to the end of resistor A7A3R17 nearest to A7A3J4). Set the scope for 1V/div, 5ms/div, normal triggering
(positive edge, single).

4.

Disconnect the load from the output and connect a variable power supply PS (see Table 2) to the BOP with PS
positive terminal to BOP OUT terminal and PS negative terminal to BOP COM terminal. Set the PS for to the
nominal output voltage of the BOP (6V), and set PS current limit value to minimum (zero).

TABLE 2.  TEST EQUIPMENT REQUIRED

Test Equipment

Requirement

Digital Voltmeter (DVM)

Voltage measurements (d-c)

Resistive Load (RL)

Value (Ohms) = 200 x Nominal Output Voltage / Nominal Output Current
(RL = 10 Ohms, 10W).

Variable Power Supply (PS)

Unipolar, adjustable, able to deliver Nominal Output Voltage of 6V with an adjust-
able current limit having a maximum value of at least 20A.

Содержание KIT 219-0548

Страница 1: ...peration mode at an increased level of power as the preload is turned off by the Source Recuperation Detector This permits a sharper transition towards Sink Recuperation mode If the Front End switches to Source mode the preload is activated for a predetermined period of time in order to boost the power requested from the Front End resulting in a sharper transition towards the Source mode 2 APPLICA...

Страница 2: ...bled to the Heatsink with the preload MOSFET mounted directly on the heatsink Figure 1 FIGURE 1 TRANSITION CIRCUIT ASSEMBLY COMPONENT LOCATIONS 1 Attach the adapter plate provided in this kit to the Transition Circuit assembly heat sink using two flat head screws P N 101 0332 provided in this kit 2 Install the Transition Circuit assembly as shown in Figure 2 by sliding the adapter plate under the ...

Страница 3: ...lder each wire to the indicated point see Figure 3 for A4A8 component locations and Figure 6 for cable routing red wire to A4A8D1 Cathode black wire to A4A8D1 Anode white wire to A4A8TP2 3043897 CHASSIS GROUND CONNECTION SCREW QTY 2 PHPH 6 32 X 0 5 IN ST KEPCO P N 101 0519 TRANSITION CIRCUIT ASSEMBLY A7A3 A2A5 ASSEMBLY SEE FIGURE 4 A4A3 ASSEMBLY SEE FIGURE 3 A1 ASSEMBLY SEE FIGURE 2 OUTPUT MODULE ...

Страница 4: ...s as shown by Figure 6 This cable assembly has a 5 pin connector with five 5 unterminated wires Determine the needed length cut the wire and remove the insulated sleeving approximately 0 15 then sol der each wire to the indicated point of assembly A2A5 see Figure 4 for location of wire attachment points and Figure 6 for cable routing white yellow wire to A2A5D26 Anode white blue wire to junction o...

Страница 5: ... P N 115 2597 150K Ohms 1 0 125W Install and solder replacement R58 and R70 supplied P N 115 2809 200K Ohms 1 0 25W FIGURE 5 A4A3 COMPONENT LOCATIONS 8 Reinstall A4A3 by following the reverse of step 6 above 9 Perform visual inspection of transition circuit installation CAUTION After installing all components and wiring as described above perform the following checklist to verify that installation...

Страница 6: ...D AVENUE FLUSHING NY 11355 U S A TEL 718 461 7000 FAX 718 767 1102 http www kepcopower com email hq kepcopower com FIGURE 6 TRANSITION CIRCUIT ASSEMBLY CABLE ROUTING NOTE Components shown are typical arrangement may differ depending on unit revision ...

Страница 7: ...e voltage limit to the full scale value 6V 5 Verify that the DVM measures 10V 0 1V 6 Set the output current to negative full scale Verify the DVM measures 10V 0 1V then turn off the unit 3 4 3 A7A3R17 Measurement 1 With the unit turned off connect the DVM across A7A3R17 reference lead connected to the resistor end near est to A7A3J4 2 Disconnect the short circuit from the output and connect a resi...

Страница 8: ...nges the message flag from SOURCE to SINK and the DVM jumps from 1 24V to zero 9 Gradually decrease PS current When PS current reaches approximately 5 1A 0 8A green LED indicator A4A3DS3 goes on yellow LED A4A3DS2 goes off the BOP display changes the message flag from SINK to SOURCE and the scope will show a 15V 5mS positive pulse 10 Turn off the unit and disconnect all the test equipment from the...

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