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DESCRIPTION

Application:
Any position monitoring application
where 2 alarm setpoints and a 6
digit LED display is needed.  Such
as blade positioning, box making
and many other machine shop and
industrial applications.

Description:

Featuring 6 digits of bright,

7-segment LED displays, this unitl
is a position monitor which accepts
signal inputs up to 30 KHz.  A 5
digit floating decimal scale factor
allows a readout in true engineer-
ing units.  The unit has two, pro-
grammable alarm set points from -
99999 to 99999 and a selectable
start point.  These setpoints con-
trol two 5 Amp relays.  A two stage
panel lock prohibits menu changes
from unauthorized personnel.

Specifications:
Display
6 digit, .55" high, 7 segment, red
orange, LED.
Input Power:

24, 110, 220 VAC 

±

 15% or 12 to

15VDC.
Current: maximum 300 mA DC or
8.0 VA at rated AC voltage.
Output Power:
(AC powered units only) + 12VDC
@ 50mA unregulated -10 +50%
Temperature:
Ope32

°

F (0

°

C) to +130

°

F

(+54

°

C).

Storage:-40

°

F (-40

°

C) to +200

°

F

(93

°

C).

Memory:
EEPROM stores data for ten years
if power is lost.
Inputs:DC pulse input open or 0-1
VDC (low), 4-30 VDC (high),
30KHz speed max.
Reset:
Front Panel: resets display to view
(start) value.
Remote: 4-30VDC positive edge,
Resets display to view (start) value.
Lockout:
Unauthorized front panel changes
can be prevented by entering a
user selected, 5 digit code.  The
lockout feature can be programmed
to lock the entire front panel or lock
the menu items and leave the pre-

sets and reset accessable.  In ei-
ther mode the locked items can be
viewed but not changed.
Control Outputs:
2 each N.O. Relays - 5Amp @ 120/
240 VAC or 28 VDC.  (N.C. Relay
contacts or NPN sink from 10 VDC
to .5 VDC @ 100 mA available with
solder jumpers).  The output will
remain active when the display is
equal to or greater than the set
point.  If the display falls below the
set point, the output becomes in-
active.
Set Points:
Two control set points are provided.
The set points can be programmed
for any number from minus 99999
to plus 99999.  The position moni-
torl will recognize new set point val-
ues without the need to reset the
unit.  The unit also has a starting
point which can be viewed or
changed by pressing the "view" but-
ton.  When the reset is activated,
the display will reset to the view
(start) value.
Shipping Weight:
2 pounds.

TYPICAL APPLICATION:

The position monitor can be used in many position

applications.  When two units are used, both X and Y axes
positions can be monitored.  The application below in-
volves monitoring of the X axis only.

In this application the STOP position on a sheet

metal shear must be monitored.  A quadrature encoder
was placed on the screw drive shaft.  The Encoder outputs
100 pulses per revolution.  Each revolution of the screw
drive equals a  .15 inch movement of the STOP.  To calcu-
late the scale factor simply divide 100 by .15 (100 

÷

 .15) =

666.66 pulses per inch.  This would be the scale factor if
the display was to be read in inches.  In this application the
STOP movement must be accurate to .01 inches. There-

fore the factor 666.66 must be divided by 100 (666.66 

÷

100) = 6.6666 pulses per .01 inch.

The unit has two alarm set points which activate

two relays.  The unit also has a programmable preset start-
ing point.  At any time the preset start point can be viewed
or changed by pressing the view button.  The two relay
outputs can be used to signal alarms when the desired
position has been reached.

This unit is the perfect solution for position moni-

toring applications where a low cost, scalable monitor is
needed

.

 HOLLOW SHAFT

QUADRATURE ENCODER

CHANNEL A

CHANNEL B

+ DC (RED)

COMMON (BLK)

ELECTRICAL 

CONNECTIONS

1
2
3
4
5
6
7
8
9

10
11
12

N.O.(N.C. / NPN)

COMMON

N.O.(N.C. / NPN)

COMMON

A INPUT
B INPUT
12V DC INPUT
-DC (GROUND)
RESET INPUT
NOT USED
A.C. INPUT
A.C. INPUT

POSITION

MONITOR

ENCODER

Содержание POSITROL PM2A3

Страница 1: ...ALLATION OPERATING INSTRUCTIONS MODELS PM2A3 PM2A5 PM2A9 PM2B3 PM2B5 PM2B9 99321 05 02 02 KESSLER ELLIS PRODUCTS 10 Industrial Way East Eatontown NJ 07724 800 631 2165 732 649 7100 Fax 732 649 7099 http www kep com ...

Страница 2: ...f internal circuit boards or devices Handling Procedure 1 Power to unit must be removed 2 Personnel must be grounded via wrist strap or other safe suitable means before any printed circuit board or other internal device is installed removed or adjusted 3 Printed circuit boards must be transported in a conductive bag or other conductive container Boards must not be removed from protective enclosure...

Страница 3: ...PPLICATION 1 MOUNTING 2 WIRING 3 WIRING CONNECTIONS 3 JUMPER OPTIONS 3 DEFINITIONS 4 CALCULATING THE K FACTORS 4 FRONT PANEL OPERATIONS 5 PROGRAMMING FLOW CHART 5 PROGRAMMING 6 SETTING THE PRESETS PANEL LOCK 7 TROUBLESHOOTING GUIDE 8 WARRANTY ...

Страница 4: ...THIS PAGE IS BLANK ...

Страница 5: ...e display falls below the set point the output becomes in active Set Points Two control set points are provided The set points can be programmed for any number from minus 99999 to plus 99999 The position moni torl will recognize new set point val ues without the need to reset the unit The unit also has a starting point which can be viewed or changed by pressing the view but ton When the reset is a...

Страница 6: ...IG A Insert the screws into the rear of the brackets Tighten the screws evenly and alternately A panellessthan 1 maydistortiftheclampsare screwed too tightly Do not over tighten A normal level of torque is required Maximum torque should be 3 pounds FIG A 4 437 112 7 2 625 66 68 3 925 99 7 3 622 92 1 772 45 587 4 245 107 8 BEZEL GASKET CUSTOMER PANEL Panel Thickness 0 062 1 5 to 0 187 4 7 max ...

Страница 7: ...o relay outputs When these outputs are used to run external relays or sole noids spikes can be generated upon activation This noise can spread through the instrument causing op erating problems If the source is a D C operated device a general purpose diode IN4004 placed across the solenoid prevents electrical noise spikes Connect the cathode banded side to the more posi tive side of the coil If th...

Страница 8: ... factor The base K factor is the number of pulse per the known unit of measure Calculate the base K factor using Pulses Base K factor Known Units value EXAMPLE 1 An Encoder with 100 pulses per revolution is sensing material 1 Revolution of the shaft equals 1 foot of material Base K factor 100 pulses 100 1 foot EXAMPLE 2 An inductive proximity sensor is sensing a notch on a paper roll 1 pulse per r...

Страница 9: ...NS PROGRAMMING FLOWCHART count DP LOC RUN MODE DP F A ENTER ENTER ENTER ENTER LO CPS HICPS PRGM ENTER LOC LC ALL LCPG CODE RUN MODE ENTER ENTER PRGM ENTER PRGM PRGM START HERE Press to view or change the start view value Press to cycle through PROGRAM choices Press to step through set up choices in pro gram mode Press to enter LOCK code for panel lock Press to view or change Preset B ...

Страница 10: ...ce Key in the desired decimal location for K factor A and press ENTER Key in the desired scaling K factor for input A and press ENTER Press the PRGM key to step through choices Press ENTER to enter dis played choice This is the security lock code To change press the keys under the digits to be canged and press ENTER to enter displayed value RECORD THIS NUMBER FOR FUTURE USE STEP 1 SETTING THE COUN...

Страница 11: ...0 to 9 PRE B Preset B The set point at which output B will trigger If the displayed value is not the desired preset press the key s under the digit to be changed A negative preset can be en tered by pressing the A button until the digit passes nine and steps through 0 to 9 Key in the lock code see programming step 3 by pressing the keys under the digits to be changed Each time a key is pressed the...

Страница 12: ... debounce filtering selection HI CPS or LO CPS 5 To confirm set K factor 1 Connect a wire to pin 7 12V out and touch it to pin 5 Input A Each time pin 5 is pulsed thecountershouldcountonce If not call factory for an RMA PROBLEM POSSIBLE CAUSES SOLUTIONS 1 AC or DC power wiring is incorrect 1 Line noise is effecting the processor due to a current spike or surge 1 Input wiring is incorrect 2 Scaling...

Страница 13: ...is limited to repair or replacement of the defective unit at the option of the manufacturer This warranty is void if the product has been altered misused dismantled or otherwise abused ALL OTHER WARRANTIES EXPRESSED OR IM PLIED ARE EXCLUDED INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE Series PM2 Position Monitor Operating Voltage A 110...

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