2 – KEMPOWELD 4200, 4200W, 5500W / 0531
© KEMPPI OY
CONTENTS
1.
PREFACE .....
3
1.1. Introduction .........................................................................................................................3
1.2. Product introduction ............................................................................................................3
1.3. Operation safety ..................................................................................................................4
1.4. Kempoweld panels ..............................................................................................................5
1.4.1. Operation control and connectors .............................................................................................5
1.4.2. Parts of cooling unit Kempoweld 4200W and 5500W ...............................................................5
1.4.3. Rear plate of Kempoweld 4200, 4200W and 5500W ................................................................5
1.5. Wire feeder panels ..............................................................................................................6
1.5.1. Front panel �
6
1.5.2. Accessories ...............................................................................................................................6
1.5.3. Cooling unit connections ...........................................................................................................6
1.5.4. Rear panel .�
6
1.5.5. Inside wire feeder unit ...............................................................................................................6
1.6. Units and cables .................................................................................................................7
2.
INSTALLATION ............................................................................................................................8
2.1. Transport and lifting of the machine ....................................................................................8
2.2. Siting the machine ..............................................................................................................8
2.3. Connection to the mains supply ..........................................................................................8
2.4. Welding and return current cables ......................................................................................8
2.5. Operation and use of controls .............................................................................................9
2.5.1. Main switch (S1) ........................................................................................................................9
2.5.2. Adjustment of welding voltage ..................................................................................................9
2.5.3. Pilot lamps .�
9
2.5.4. Control fuse (F1) .......................................................................................................................9
2.5.5. Adjustment for arc roughness .................................................................................................9
2.5.6. Operation of cooling fan ..........................................................................................................10
2.5.7. Accessory drawer ....................................................................................................................10
2.5.8. Adjustment for wire feed .........................................................................................................10
2.6. Volt / ampere metering unit MSD-1 ...................................................................................10
2.7. Cooling unit .......................................................................................................................10
2.7.1. Installation of cooling ...............................................................................................................10
2.7.2. Operation switches ..................................................................................................................11
3.
OPERATION DISTURBANCES .................................................................................................11
4.
MAINTENANCE ..........................................................................................................................12
4.1. Disposal of the machine ....................................................................................................13
5.
TECHNICAL DATA .....................................................................................................................13
6.
ORDERING NUMBERS ..............................................................................................................14
7.
TERMS OF GUARANTEE ..........................................................................................................15
