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KEMPOWELD 3200, 3200W / 0543 – 11

© KEMPPI OY

Check at least every 6 months (twice a year):

–  Electric connections of the unit - clean the oxidized parts and tighten the loosened ones. 

NOTE!

 You must 

know correct tension torques before starting the repair of the joints.

–  Clean the inner parts of the machine from dust and dirt e.g. with soft brush and vacuum cleaner.

Do not use compressed air, there is a risk that dirt is packed even more tightly into gaps of components!
Do not use pressure washing device!
Only authorized electrician shall carry out repairs to the machines.

Regular maintenance

Kemppi service repair workshops make regular maintenance according to agreement.
The major points in the maintenance procedure are listed as follows:

–  Cleaning of the machine
–  Checking and maintenance of the welding tools
–  Checking of connectors, switches and potentiometers
–  Checking of electric connections
–  Metering units checking
–  Checking of mains cable and plug
–  Damaged parts or parts in bad connection are replaced by new ones
–  Maintenance testing. Operation and performance values of the equipment are checked, and adjusted when 

necessary by means of test equipment.

5. DISPOSAL OF THE MACHINE

Do not dispose of electrical equipment together with normal waste!
In observance of European Directive 2002/96/EC on Waste Electrical and Electronic Equipment and 

its implementation in accordance with national law, electrical equipment that has reached the end of its 

life must be collected separately and returned to an environmentally compatible recycling facility. As 

the owner of the equipment, you should get information on approved collection systems from our local 

representative.
By applying this European Directive you will improve the environment and human health!

6. ORDERING NUMBERS

Units

Kempoweld 3200 

230 V / 400 V 

621532002

Kempoweld 3200W 

230 V / 400 V 

621632002

Wire feeder unit

Kempoweld WIRE 400 

 

621740001

Accessories

KMW sync 2 

 

6219150

MSD-1 

 

  6185666

P500  transport unit (feeder) 

 

6185265

KV400  swing arm 

 

6185247

KV400  50-1.5-GH 

 

6260351

KV400  50-1.7-WH 

 

6260353

Hub for wire reel 

 

4289880

Branch cable KMP/Kempoweld 

 

3151360

Содержание KEMPOWELD 3200

Страница 1: ...KEMPOWELD 3200 3200W Operation instructions english Gebrauchsanweisung deutsch Gebruiksaanwijzing nederlands Manuel d utilisation fran ais 1922010E 0543...

Страница 2: ...LLATION 6 2 1 SITING THE MACHINE 6 2 2 CONNECTION TO THE MAINS SUPPLY 6 2 3 WELDING AND RETURN CURRENT CABLES 7 2 4 OPERATION AND USE OF CONTROLS 7 2 4 1 MAIN SWITCH S1 7 2 4 2 ADJUSTMENT OF WELDING V...

Страница 3: ...WIRE 400 wire feeder unit equipped also with interconnection cable and push pull gun KMW timer controls continuous spot and cycle arc welding Accessory unit KMW sync is needed for connection and use o...

Страница 4: ...drawer MSD 1 V A metering unit accessory 1 4 2 Parts of cooling unit Kempoweld 3200W S4 Main switch of cooling unit Sw1 Selecting switch for gun s cooling mode Sw2 Water cooling test switch Hw4 Pilot...

Страница 5: ...n panel or push pull gun X1 Control connector for push pull gun 1 5 3 Cooling unit connections 01 Return water connector for gun 02 Feed water connector for gun 04 Inlet of water hoses 1 5 4 Rear pane...

Страница 6: ...Kempoweld power source is equipped with 5 m supply cable without plug The mains cable is according to the marking H07RN F of the norm CENELEC HD22 The mains cable must be changed if it does not meet...

Страница 7: ...switch on and switch off the machine from the main switch Never use the mains plug for switching on or switching off the units and equipment 2 4 2 Adjustment of welding voltage Table of adjustments sw...

Страница 8: ...the mounting of the MSD 1 remove the cover plate on the front panel of the unit The connector of at cable fastened to the cover plate is connected to the corresponding connector of the MSD 1 From the...

Страница 9: ...ecting switch for gun s cooling mode Sw1 The Kempoweld equipment are suitable to be used with both air and water cooled guns Select cooling mode and correct use and protection functions with switch on...

Страница 10: ...is stopped check the cooling water volume and return ow to the tank in the system are air bubbles or leakages especially check the connections of the cooling unit the pressure switch set value ca 1 b...

Страница 11: ...ts or parts in bad connection are replaced by new ones Maintenance testing Operation and performance values of the equipment are checked and adjusted when necessary by means of test equipment 5 DISPOS...

Страница 12: ...06 KMP 400W 10 m 6257410 WS 30W Al 1 2 1 6 6 m 6253046A12 WS 30W SS 1 0 6 m 6253046S10 WS 30W SS 1 2 6 m 6253046S12 WS 30W Al 1 2 1 6 8 m 6253048A12 WS 30W SS 1 0 8 m 6253048S10 WS 30W SS 1 2 8 m 6253...

Страница 13: ...ction to wire feeder unit 30 V 250 VA Fuse delayed 8 A Loading capacity 40 ED 320 A 32 V nominal values 60 ED 265 A 27 V 100 ED 205 A 24 V Control range 40 steps 40 320 A 15 32 V Open circuit voltage...

Страница 14: ...does not cover direct or indirect travelling costs daily allowances or accommodation Note Under the terms of guarantee welding torches and their consumables feeder drive rolls and feeder guide tubes...

Страница 15: ...DERLAND Tel 31 0 76 5717750 Telefax 31 0 76 5716345 e mail sales nl kemppi com KEMPPI UK Ltd Martti Kemppi Building Fraser Road Priory Business Park BEDFORD MK443WH ENGLAND Tel 0845 6444201 Fax 0845 6...

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