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Kempomig Feed 420R, 120R / 0429 – 3

© 

COPYRIGHT

 

KEMPPI

 

OY

1. PREFACE

1.1. INTRODUCTION

Congratulations on having purchased this product. Properly installed Kemppi products should 
prove to be productive machines requiring maintenance at only regular intervals. This manual is 
arranged to give you a good understanding of the equipment and its safe operation. It also 
contains maintenance information and technical specifi cations. Read this manual from front 
to back before installing, operating or maintaining the equipment for the fi rst time. For further 
information on Kemppi products please contact us or your nearest Kemppi distributor.

Specifi cations and designs presented in this manual are subject to change without prior notice. 

In this document, for danger to life or injury the following symbol is used:

Read the warning texts carefully and follow the instructions. Please also study the Operation 
safety instructions and respect them when installing, operating and servicing the machine.

1.2  

PRODUCT INTRODUCTION

Kempomig Feed 420R together with Feed 120R is a welding system designed for robotic 
and automated welding. It consists of Feed 420R with inbuilt robot interface and a robot arm 
mounted feed unit Feed 120R. These two units are connected with an intermediate cable 
assembly.

Manual control is possible by using an interchangeable control panel with basic controls and 
displays for MIG welding and synergetic MIG.

Welding operation is controlled by microprocessor. The wire feed motor includes an amplifi ed 
tachometer feedback system to ensure accurate wire feed speed.

The interface stage handles all major I/O signals for automated requirements.

Содержание KempoMig FEED 120R

Страница 1: ...Operation instructions english Gebrauchsanweisung deutsch Gebruiksaanwijzing nederlands Manuel d utilisation fran ais 1922420E...

Страница 2: ...sure 11 2 10 Adjustment of tightness of wire reel brake accessory 11 2 11 Ground cable 12 2 12 Shield gas 12 2 12 1 Installing gas bottle 12 3 FEED 420R FUNCTIONS 13 3 1 Function panel 13 3 2 Selectio...

Страница 3: ...In this document for danger to life or injury the following symbol is used Read the warning texts carefully and follow the instructions Please also study the Operation safety instructions and respect...

Страница 4: ...out from sparks even several hours after the welding work has been finished Mains voltage Never take welding machine inside a work piece eg container or truck Do not place welding machine on a wet sur...

Страница 5: ...eeding control unit Welding current output connector Voltage monitoring connector Control panel Wire inch Gas purge Robot controller connector Control cable connector to Feed 120R Gas snap connectors...

Страница 6: ...20R wire feeder Connector for motorised gun Welding current cable connector Gas purge Wire inch Snap connector for air blast Euro connector for robot gun Snap connectors for cooling liquid Control cab...

Страница 7: ...Kempomig Feed 420R 120R 0429 7 COPYRIGHT KEMPPI OY Feed 120R KEMPOMIG4000WR MSD1 Feed 420R SYNC400 GG400 2 2 UNITS ACCESSORIES CABLES Intermediate cable Kempomig Feed Branch cable Intermediate cable...

Страница 8: ...8 Kempomig Feed 420R 120R 0429 COPYRIGHT KEMPPI OY 2 3 PARTS OF WIRE FEED MECHANISM...

Страница 9: ...feed disturbances 4 If you mount the Feed 420R onto boom see that the wire feeder unit s chassis is without galvanic contact to boom 5 Max wire feed speed When the unit is delivered the max wire feed...

Страница 10: ...ted by moving selecting washer 28 from one side to another in feed roll Feed rolls and wire guide tubes have colour codes in order to make identification easier see table on page 8 feed rolls colour f...

Страница 11: ...that the wire does not spill from the reel to sides Straighten the wire at a length of about 20 cm and see that its end has no sharp edges file off if necessary A sharp edge may damage the wire guide...

Страница 12: ...heating of connectors and insulations Make sure that the welding gun in your use is designed for max welding current needed Never use a damaged welding gun 2 12 SHIELD GAS Handle gas bottle with care...

Страница 13: ...e contents of the bottle The bottle should be filled when the bottle pressure is 2 bar 8 Open needle valve if there is one in the regulator 9 Turn regulation screw B until hose pressure meter G shows...

Страница 14: ...f steel 3 5 SELECTING SWITCH OF MAIN CONTROLS Remote control basic controls are made from robotic control unit Local control basic controls are made from potentiometers of the panel 3 6 DISPLAY OF SEL...

Страница 15: ...100 CO2 2 1 21 0 8 Fe Ar15 25 CO2 2 2 22 1 0 Fe Ar15 25 CO2 2 3 23 1 2 Fe Ar15 25 CO2 3 1 no program 3 2 no program 3 3 33 1 2 Metal cored wire Ar15 25 CO2 4 1 no program 4 2 no program 4 3 43 1 2 Rut...

Страница 16: ...S 4 1 SYNCHRONIZING UNIT SYNC 400 By means of Sync 400 you can connect the push pull gun to the Feed 420R wire feeding control unit Push pull gun is most commonly used for feeding of aluminium wires P...

Страница 17: ...Excessive wear of grooves causes wire feed problems Wire guide tubes Badly worn feed rolls and wire guide tubes should be discarded Wire guide tube in the gun should be set as close to the feed rolls...

Страница 18: ...monitor cable 4288700 Branch connector 9771637 Intermediate cable assembly 5 m 6260421 10 m 6260425 Earth cable 50 mm2 5 m 6184511 50 mm2 10 m 6184512 Earth cable 70 mm2 5 m 6184711 70 mm2 10 m 61847...

Страница 19: ...ter of feed roll 32 mm Wire feed speed I 0 18 m min II 0 25 m min Filler wires Fe Ss 0 6 1 2 mm Filler wire 0 8 1 6 mm Al 1 0 1 6 mm Wire reel max weight 20 kg max size 300 mm Gun connector Euro Opera...

Страница 20: ...td Martti Kemppi Building Fraser Road Priory Business Park BEDFORD MK443WH ENGLAND Tel 0845 6444201 Fax 0845 6444202 e mail sales uk kemppi com KEMPPI FRANCE S A S A au capital de 5 000 000 F 65 Avenu...

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