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Kempomig Feed 420R, 120R / 0429 – 13

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COPYRIGHT

 

KEMPPI

 

OY

The following installing instructions are valid for most gas fl ow regulator types:

1.  Step aside and open the bottle valve (A) for a while to blow out possible impurities from
 

the bottle valve.

2.  Turn the press regulation screw (B) of the regulator until no spring pressure can be felt. 

3.  Close needle valve, if there is one in the regulator.

4.  Install the regulator on bottle valve and tighten connecting nut (C) with a wrench.

5.  Install hose spindle (D) and jacket nut (E) into gas hose and tighten with hose clamp.

6.  Connect the hose with the regulator and the other end with the wire feed unit.
 

Tighten the jacket nut.

7.  Open bottle valve slowly. Gas bottle pressure meter (F) shows the bottle pressure.
 

Note! Do not use the whole contents of the bottle. The bottle should be fi lled when the

 

bottle pressure is 2 bar.

8.  Open needle valve if there is one in the regulator.

9.  Turn regulation screw (B) until hose pressure meter (G) shows the required fl ow
 

(or pressure). When regulating fl ow amount, the power source should be in switched on and

 

the gun switch pressed simultaniously.

Close bottle valve after having fi nished welding. If the machine will be out of use for a long 
time, unscrew the pressure regulation screw.

3. 

FEED 420R FUNCTIONS

3.1. FUNCTION 

PANEL

3.2. 

SELECTION OF WELDING PROCESS

Synergic MIG / MAG welding (1-knob MIG): MIG welding, where wire 
feed speed defi nes values of other welding parameters enabling power level 
adjustment of welding from one control knob. Dependence of welding 
parameters from wire feed speed is defi ned by choice of synergic curve for 
fi ller wire and gas being used.

MIG / MAG welding with independent wire feed and voltage controls.

3.3. 

BASIC ADJUSTMENTS, BASIC DISPLAYS

Содержание KempoMig FEED 120R

Страница 1: ...Operation instructions english Gebrauchsanweisung deutsch Gebruiksaanwijzing nederlands Manuel d utilisation fran ais 1922420E...

Страница 2: ...sure 11 2 10 Adjustment of tightness of wire reel brake accessory 11 2 11 Ground cable 12 2 12 Shield gas 12 2 12 1 Installing gas bottle 12 3 FEED 420R FUNCTIONS 13 3 1 Function panel 13 3 2 Selectio...

Страница 3: ...In this document for danger to life or injury the following symbol is used Read the warning texts carefully and follow the instructions Please also study the Operation safety instructions and respect...

Страница 4: ...out from sparks even several hours after the welding work has been finished Mains voltage Never take welding machine inside a work piece eg container or truck Do not place welding machine on a wet sur...

Страница 5: ...eeding control unit Welding current output connector Voltage monitoring connector Control panel Wire inch Gas purge Robot controller connector Control cable connector to Feed 120R Gas snap connectors...

Страница 6: ...20R wire feeder Connector for motorised gun Welding current cable connector Gas purge Wire inch Snap connector for air blast Euro connector for robot gun Snap connectors for cooling liquid Control cab...

Страница 7: ...Kempomig Feed 420R 120R 0429 7 COPYRIGHT KEMPPI OY Feed 120R KEMPOMIG4000WR MSD1 Feed 420R SYNC400 GG400 2 2 UNITS ACCESSORIES CABLES Intermediate cable Kempomig Feed Branch cable Intermediate cable...

Страница 8: ...8 Kempomig Feed 420R 120R 0429 COPYRIGHT KEMPPI OY 2 3 PARTS OF WIRE FEED MECHANISM...

Страница 9: ...feed disturbances 4 If you mount the Feed 420R onto boom see that the wire feeder unit s chassis is without galvanic contact to boom 5 Max wire feed speed When the unit is delivered the max wire feed...

Страница 10: ...ted by moving selecting washer 28 from one side to another in feed roll Feed rolls and wire guide tubes have colour codes in order to make identification easier see table on page 8 feed rolls colour f...

Страница 11: ...that the wire does not spill from the reel to sides Straighten the wire at a length of about 20 cm and see that its end has no sharp edges file off if necessary A sharp edge may damage the wire guide...

Страница 12: ...heating of connectors and insulations Make sure that the welding gun in your use is designed for max welding current needed Never use a damaged welding gun 2 12 SHIELD GAS Handle gas bottle with care...

Страница 13: ...e contents of the bottle The bottle should be filled when the bottle pressure is 2 bar 8 Open needle valve if there is one in the regulator 9 Turn regulation screw B until hose pressure meter G shows...

Страница 14: ...f steel 3 5 SELECTING SWITCH OF MAIN CONTROLS Remote control basic controls are made from robotic control unit Local control basic controls are made from potentiometers of the panel 3 6 DISPLAY OF SEL...

Страница 15: ...100 CO2 2 1 21 0 8 Fe Ar15 25 CO2 2 2 22 1 0 Fe Ar15 25 CO2 2 3 23 1 2 Fe Ar15 25 CO2 3 1 no program 3 2 no program 3 3 33 1 2 Metal cored wire Ar15 25 CO2 4 1 no program 4 2 no program 4 3 43 1 2 Rut...

Страница 16: ...S 4 1 SYNCHRONIZING UNIT SYNC 400 By means of Sync 400 you can connect the push pull gun to the Feed 420R wire feeding control unit Push pull gun is most commonly used for feeding of aluminium wires P...

Страница 17: ...Excessive wear of grooves causes wire feed problems Wire guide tubes Badly worn feed rolls and wire guide tubes should be discarded Wire guide tube in the gun should be set as close to the feed rolls...

Страница 18: ...monitor cable 4288700 Branch connector 9771637 Intermediate cable assembly 5 m 6260421 10 m 6260425 Earth cable 50 mm2 5 m 6184511 50 mm2 10 m 6184512 Earth cable 70 mm2 5 m 6184711 70 mm2 10 m 61847...

Страница 19: ...ter of feed roll 32 mm Wire feed speed I 0 18 m min II 0 25 m min Filler wires Fe Ss 0 6 1 2 mm Filler wire 0 8 1 6 mm Al 1 0 1 6 mm Wire reel max weight 20 kg max size 300 mm Gun connector Euro Opera...

Страница 20: ...td Martti Kemppi Building Fraser Road Priory Business Park BEDFORD MK443WH ENGLAND Tel 0845 6444201 Fax 0845 6444202 e mail sales uk kemppi com KEMPPI FRANCE S A S A au capital de 5 000 000 F 65 Avenu...

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