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17

A5 MIG Rail System

© Kemppi Oy 2021

R01

OPERA

TING M

ANU

AL

5.  MAINTENANCE

When considering and planning routine maintenance, please consider the frequency 

of machine use and the working environment. 

Correct operation of the machine and regular maintenance will help you avoid 

unnecessary downtime and equipment failure. 

 Make sure that the carriage does not start accidentally when your fingers are in 

the wheel area.

5.1  Daily maintenance

•  Check that all cables and plugs are intact.

•  Keep the carriage and the torch holder clean. 

•  Check that all parts slide smoothly. Add grease or clean spatters if necessary.

•  Check the gun’s condition.

5.2  Periodic maintenance

 Periodic maintenance should only be carried out by a suitably qualified person. 

Check at least every half year: 

•  Electric connectors of the machine – clean any oxidized parts and tighten 

loose connections. 

•  Condition of the drive and support wheels. If worn, change.

 Do not use compressed air for cleaning as there is a risk that the dirt will compact 

even more tightly into gaps of cooling profiles. 

 Do not use pressure washing devices. 

 Only an authorized trained electrician should carry out repairs to Kemppi machines.

6.  DISPOSAL

Do not dispose of electrical equipment with normal waste!

In observance of European Directive 2002/96/EC on waste electrical and electronic 

equipment, and its implementation in accordance with national law, electrical 

equipment  that has reached the end of its life must be collected separately and taken 

to an appropriate environmentally responsible recycling facility.

The owner of the equipment is obliged to deliver a decommissioned unit to a 

regional collection centre, as per the instructions of local authorities or a Kemppi 

representative. By applying this European Directive you will improve the environment 

and human health.In observance of European Directive 2002/96/EC on waste electrical 

and electronic equipment, and its implementation in accordance with national law, 

electrical equipment  that has reached the end of its life must be collected separately 

and taken to an appropriate environmentally responsible recycling facility.

The owner of the equipment is obliged to deliver a decommissioned unit to a regional 

collection centre, as per the instructions of local authorities or a Kemppi representative. 

By applying this European Directive you will improve the environment and human 

health.

Содержание A5 MIG Rail System 2500

Страница 1: ...2500 1920350 R01 A5 MIG Rail System EN OPERATING MANUAL...

Страница 2: ...e rail 7 2 6 Selecting a welding gun 7 2 7 Installing the welding gun 7 3 Operation 8 3 1 Carriage functions 8 3 2 Carriage control panel 8 3 2 1 Start menu 8 3 2 2 Menu options 8 3 2 3 Setup menu A 1...

Страница 3: ...rized Kemppi dealer or visit the Kemppi website at www kemppi com The specifications presented in this manual are subject to change without prior notice Important notes Items in the manual that requir...

Страница 4: ...n that will deform it permanently Specially rolled rails are used for smaller diameters The rail is attached to the workpiece with magnetic brackets or vacuum brackets For secure attachment each vacuu...

Страница 5: ...ting to a non FastMig welding machine You need a transformer 1 phase 230 VAC to power the carriage In this setup the start button and the adjustment of welding voltage and wire feed speed are not acce...

Страница 6: ...erve a rail of 2 5 meters Released Clamped 2 4 Adjusting the rail 1 Place the rail parallel to the joint at about 200 mm distance from it 2 Fine adjust with a plastic hammer You can adjust distance by...

Страница 7: ...ally for root welding in narrow grooves MMT42C Gas cooled straight neck model MT 51MWC Water cooled straight neck model for heavy applications Please see the technical details of the welding guns in t...

Страница 8: ...settings 3 2 Carriage control panel 3 2 1 Start menu P1 CH off 8 45 6mm This is the initial view on the carriage display 1 Program number P1 2 Remote memory channels on off CH Off 3 Carriage speed 8 c...

Страница 9: ...eed 45mm s Set the weaving speed i e the speed at which the torch moves from one side of the groove to the other during the weaving motion 1 Use and buttons to change the speed 2 Set the weaving speed...

Страница 10: ...ng delay 2 Travels during delay stands when weaving square Press MENU to continue Hold out P1 CH on Hold out 0 1s Set outer dwell time the time that the torch holds at the outer side of the weaving mo...

Страница 11: ...responding memory channel at the wire feeder CH1 CH2 etc To use the wire feeder s memory channels the CH REMOTE setting must be ON at the wire feeder In this case the fine tuning is disabled at the ca...

Страница 12: ...Use and buttons to change the value You need to change these settings only if there is a conflict between the memory channels set by the wire feeder and the welding carriage Adj0 WF A CH on Adj 0 WF 5...

Страница 13: ...the button s direction The direction is determined when facing the carriage control panel If you are standing on the other side of the carriage the directions are reversed Increases or decreases the...

Страница 14: ...ise up or counterclockwise down 2 1 3 5 Kemppi Wise application software When using Kemppi FastMig welding equipment you can further optimize the quality and productivity of your mechanized welding by...

Страница 15: ...neck for mechanized welding W010975 MMT 42C welding gun gas cooled 4 5 m 6254207 MT51MWC welding gun water cooled 4 5 m 6255162 NARROW GAP GAS NOZZLE PMT27 W008123 NARROW GAP CONTACT TIP 1 2 M6 W0081...

Страница 16: ...d ON Check the gun control connection and possible Supersnake and separate control cable connections Check that control panels are switched on Dirty poor quality weld Check shielding gas supply Check...

Страница 17: ...lyanauthorizedtrainedelectricianshouldcarryoutrepairstoKemppimachines 6 DISPOSAL Do not dispose of electrical equipment with normal waste In observance of European Directive 2002 96 EC on waste electr...

Страница 18: ......

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