background image

Kelly

Kelly

Kelly

Kelly KDH

KDH

KDH

KDHE

E

E

E High

High

High

High Efficient

Efficient

Efficient

Efficient Series/PM

Series/PM

Series/PM

Series/PM Motor

Motor

Motor

Motor Controller

Controller

Controller

Controller User

User

User

User’’’’s

s

s

s Manual

Manual

Manual

Manual

V

V

V

V 3.3

3.3

3.3

3.3

Page 8

9.

9.

9.

9.

Reserved

Reserved

Reserved

Reserved

10.

10.

10.

10.

CAN

CAN

CAN

CAN bus

bus

bus

bus high

high

high

high.... Optional

Optional

Optional

Optional

11.

11.

11.

11.

CAN

CAN

CAN

CAN bus

bus

bus

bus low

low

low

low.... Optional

Optional

Optional

Optional

12.

12.

12.

12.

Reserved

Reserved

Reserved

Reserved

13.

13.

13.

13.

GND:

GND:

GND:

GND: Signal

Signal

Signal

Signal rrrreturn,

eturn,

eturn,

eturn, or

or

or

or power

power

power

power supply

supply

supply

supply ground

ground

ground

ground

14.

14.

14.

14.

Red

Red

Red

Red LED:

LED:

LED:

LED: F

F

F

Fault

ault

ault

ault code

code

code

code....

J2

J2

J2

J2 Pin

Pin

Pin

Pin Definition

Definition

Definition

Definition

1-

1-

1-

1- PWR

PWR

PWR

PWR:::: Control

Control

Control

Controller

ler

ler

ler power

power

power

power supply

supply

supply

supply (input)

(input)

(input)

(input)

2-

2-

2-

2- GND:

GND:

GND:

GND: Signal

Signal

Signal

Signal rrrreturn,

eturn,

eturn,

eturn, or

or

or

or power

power

power

power supply

supply

supply

supply ground

ground

ground

ground

3-

3-

3-

3- GND:

GND:

GND:

GND: Signal

Signal

Signal

Signal rrrreturn

eturn

eturn

eturn

4-

4-

4-

4- Motor

Motor

Motor

Motor temperature

temperature

temperature

temperature input.

input.

input.

input.

5-

5-

5-

5- Throttle

Throttle

Throttle

Throttle analog

analog

analog

analog input,

input,

input,

input, 0-5V

0-5V

0-5V

0-5V

6-

6-

6-

6- B

B

B

Brake

rake

rake

rake analog

analog

analog

analog input

input

input

input,,,, 0-5V

0-5V

0-5V

0-5V

7-

7-

7-

7- 5V:

5V:

5V:

5V: 5V

5V

5V

5V supply

supply

supply

supply output.

output.

output.

output. <

<

<

<5

5

5

50mA

0mA

0mA

0mA

8-

8-

8-

8- Micro_SW:

Micro_SW:

Micro_SW:

Micro_SW: Throttle

Throttle

Throttle

Throttle switch

switch

switch

switch input

input

input

input

9-

9-

9-

9- R

R

R

Revers

evers

evers

eversing

ing

ing

ing switch

switch

switch

switch input

input

input

input

10-

10-

10-

10- Brake

Brake

Brake

Brake switch

switch

switch

switch input

input

input

input

11-

11-

11-

11- Reserved

Reserved

Reserved

Reserved

12-

12-

12-

12- Reserved

Reserved

Reserved

Reserved

13-

13-

13-

13- Reserved

Reserved

Reserved

Reserved

14-

14-

14-

14- GND:

GND:

GND:

GND: Signal

Signal

Signal

Signal rrrreturn

eturn

eturn

eturn

Notes:

Notes:

Notes:

Notes:

1.

1.

1.

1. All

All

All

All RTN

RTN

RTN

RTN and

and

and

and GND

GND

GND

GND pins

pins

pins

pins are

are

are

are internally

internally

internally

internally connected.

connected.

connected.

connected.

2.

2.

2.

2. Two

Two

Two

Two PWR

PWR

PWR

PWR pins,

pins,

pins,

pins, J1-

J1-

J1-

J1-1

1

1

1 and

and

and

and J2-1,

J2-1,

J2-1,

J2-1, are

are

are

are internally

internally

internally

internally connected.

connected.

connected.

connected. It

It

It

It’’’’s

s

s

s recommended

recommended

recommended

recommended to

to

to

to use

use

use

use J1-

J1-

J1-

J1-1

1

1

1

to

to

to

to supply

supply

supply

supply peripherals

peripherals

peripherals

peripherals like

like

like

like alarm

alarm

alarm

alarm and

and

and

and contactor

contactor

contactor

contactor.... Twist

Twist

Twist

Twist peripheral

peripheral

peripheral

peripheral wires

wires

wires

wires with

with

with

with PWR

PWR

PWR

PWR is

is

is

is the

the

the

the

preferred

preferred

preferred

preferred for

for

for

for EMC.

EMC.

EMC.

EMC.

3.

3.

3.

3. Kelly

Kelly

Kelly

Kelly Ammeter

Ammeter

Ammeter

Ammeter positive

positive

positive

positive connect

connect

connect

connect to

to

to

to 5V

5V

5V

5V power

power

power

power supply

supply

supply

supply of

of

of

of controller,

controller,

controller,

controller, negative

negative

negative

negative to

to

to

to J1-2.

J1-2.

J1-2.

J1-2.

4.

4.

4.

4. Switch

Switch

Switch

Switch to

to

to

to ground

ground

ground

ground is

is

is

is active.

active.

active.

active. Open

Open

Open

Open switch

switch

switch

switch is

is

is

is inactive

inactive

inactive

inactive....

Caution:

Caution:

Caution:

Caution:

D

D

D

Do

o

o

o not

not

not

not apply

apply

apply

apply power

power

power

power until

until

until

until you

you

you

you are

are

are

are certain

certain

certain

certain the

the

the

the controller

controller

controller

controller wiring

wiring

wiring

wiring is

is

is

is correct

correct

correct

correct and

and

and

and has

has

has

has been

been

been

been

double

double

double

double checked.

checked.

checked.

checked. W

W

W

Wiring

iring

iring

iring faults

faults

faults

faults will

will

will

will damage

damage

damage

damage the

the

the

the controller.

controller.

controller.

controller.

Ensure

Ensure

Ensure

Ensure that

that

that

that the

the

the

the B-

B-

B-

B- wiring

wiring

wiring

wiring is

is

is

is securely

securely

securely

securely and

and

and

and properly

properly

properly

properly connected

connected

connected

connected before

before

before

before applying

applying

applying

applying power.

power.

power.

power.

T

T

T

The

he

he

he preferred

preferred

preferred

preferred connection

connection

connection

connection of

of

of

of the

the

the

the system

system

system

system contactor

contactor

contactor

contactor or

or

or

or circuit

circuit

circuit

circuit breaker

breaker

breaker

breaker is

is

is

is in

in

in

in series

series

series

series with

with

with

with the

the

the

the B+

B+

B+

B+

line.

line.

line.

line.

All

All

All

All contactors

contactors

contactors

contactors or

or

or

or circuit

circuit

circuit

circuit breakers

breakers

breakers

breakers in

in

in

in the

the

the

the B+

B+

B+

B+ line

line

line

line must

must

must

must have

have

have

have precharge

precharge

precharge

precharge resistors

resistors

resistors

resistors across

across

across

across their

their

their

their

contacts.

contacts.

contacts.

contacts. L

L

L

Lack

ack

ack

ack of

of

of

of even

even

even

even one

one

one

one of

of

of

of these

these

these

these precharge

precharge

precharge

precharge resistors

resistors

resistors

resistors may

may

may

may severely

severely

severely

severely damage

damage

damage

damage the

the

the

the controller

controller

controller

controller

at

at

at

at switch-on.

switch-on.

switch-on.

switch-on.

All manuals and user guides at all-guides.com

Содержание KDHE Series

Страница 1: ...ntroller Controller Controller User User User User s s s s Manual Manual Manual Manual KDH07801E KDH07801E KDH07801E KDH07801E KDH07121E KDH07121E KDH07121E KDH07121E KDH12601E KDH12601E KDH12601E KDH...

Страница 2: ...Page 1 Contents Contents Contents Contents Chapter 1 Introduction 2 1 1 Overview 2 Chapter 2 Main Features and Specifications 3 2 1 General functions 3 2 2 Features 3 2 3 Specifications 4 Chapter 3 Wi...

Страница 3: ...d their maintenance Read the manual carefully and thoroughly before using the controller If you have any questions please contact the support center of Kelly Controls LLC Kelly s programmable motor co...

Страница 4: ...ises then cutting off regen altogether when voltage goes too high 7 Maximum reverse speed is configurable to half of the maximum forward speed 8 Configurable and programmable with a host computer thou...

Страница 5: ...fications Frequency of Operation 16 6kHz Standby Battery Current depending on the model usually less than 2mA Controller supply voltage range PWR 8 to 30V 24V is preferred Controller input power PWR l...

Страница 6: ...itions could cause the vehicle to run out of control Disconnect the motor or jack up the vehicle and get the drive wheels off the ground before attempting any work on the motor control circuitry HIGH...

Страница 7: ...meters Controller models with above dimension KDH12151E KDH12181E KDH14121E KDH14151E KDH14801E KDH14101E 3 2 3 2 3 2 3 2 Connections Connections Connections Connections 3 2 1 3 2 1 3 2 1 3 2 1 Panel...

Страница 8: ...1 J1 and J2 J2 J2 J2 J1 J1 J1 J1 Pin Pin Pin Pin Definition Definition Definition Definition 1 1 1 1 PWR PWR PWR PWR Control Control Control Controller ler ler ler power power power power supply suppl...

Страница 9: ...supply supply supply peripherals peripherals peripherals peripherals like like like like alarm alarm alarm alarm and and and and contactor contactor contactor contactor Twist Twist Twist Twist periphe...

Страница 10: ...V 3 3 3 3 3 3 3 3 Page 9 3 2 3 2 3 2 3 2 2 2 2 2 Standard Standard Standard Standard Wiring Wiring Wiring Wiring of of of of KDHE KDHE KDHE KDHE Motor Motor Motor Motor Controller Controller Controlle...

Страница 11: ...s s Manual Manual Manual Manual V V V V 3 3 3 3 3 3 3 3 Page 10 Figure Figure Figure Figure 7 7 7 7 KDHE KDHE KDHE KDHE Series Series Series Series motor motor motor motor controller controller contr...

Страница 12: ...oller Controller Controller Controller User User User User s s s s Manual Manual Manual Manual V V V V 3 3 3 3 3 3 3 3 Page 11 Figure Figure Figure Figure 8 8 8 8 KDH KDH KDH KDHE E E E PM PM PM PM mo...

Страница 13: ...er s s s s Manual Manual Manual Manual V V V V 3 3 3 3 3 3 3 3 Page 12 Figure Figure Figure Figure 9 9 9 9 KDH KDH KDH KDHE E E E PM PM PM PM motor motor motor motor controller controller controller c...

Страница 14: ...and directly directly directly directly in in in in front front front front of of of of or or or or behind behind behind behind the the the the vehicle vehicle vehicle vehicle during during during dur...

Страница 15: ...an configure the controller with a host computer either an through RS232 Disconnect motor wiring from controller Do not connect B throttle and so on The controller may display fault code in some condi...

Страница 16: ...uration 2 Regeneration over voltage Controller will have cut back or stopped regen 3 This only accurate to 2 upon Overvoltage setting 1 3 Low voltage error 1 The controller will clear after 5 seconds...

Страница 17: ...ll clear the fault 3 4 Non zero throttle on direction change Controller won t allow a direction change unless the throttle or speed is at zero Fault clears when throttle is released 4 1 Regen or Start...

Страница 18: ...e set by configuration program Frame Frame Frame Frame type type type type data frame Length Length Length Length the number of data field bytes Data Data Data Data field field field field The control...

Страница 19: ...P CCP_FLASH_READ _FLASH_READ _FLASH_READ _FLASH_READ Length 3 data 0 0xF2 data 1 CAL_BRAKE_DEAD_ZONE_HIGH data 2 1 Controller response Length 1 data 0 Brake_Dead_Zone_High Desccription Getting control...

Страница 20: ...0 disable 3 data 2 is defined as the temperature of motor in Celsius temperature If the temperature sensor is not connected the controller returns 0xFF 4 data 3 data 5 are defined as controller insid...

Страница 21: ...OM_SW_REV COM_SW_REV Length 2 data 0 0x44 data 0 COM_READING Controller response Length 1 data 0 Current Reverse switch status Description Getting Reverse swith status 1 active 0 inactive COM_READING...

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