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INSTALLATION INSTRUCTIONS

R

410A Split System Air Conditioner

421 01 5100 01

5

When installing a hard shut

off TXV on an indoor coil, fol-

low the instructions provided with the new TXV.
A typical hard shut

off TXV installation is shown in Figure

3.

Figure 3

Typical TXV Installation

HARD

SHUT

OFF

TXV

SENSING

BULB

EQUALIZER

TUBE

ÉÉ

ÉÉ

ÉÉ

ÉÉ

8  O’CLOCK

4  O’CLOCK

STRAP

SENSING BULB

(EITHER SIDE)

SUCTION

TUBE

INDOOR

COIL

SUCTION

TUBE

LIQUID

TUBE

B. REFRIGERANT LINE SETS

The refrigerant line set must be properly sized to assure

maximum efficiency and proper oil circulation. Select line

set tube diameters as specified in Figure 4.

NOTE:

 Total line set length must not exceed 200 feet.

NOTE:

 A crankcase heater must be used when the refrig-

erant line length exceeds 80 feet.
If outdoor unit is more than 10 feet higher than the indoor

coil, refer to the Extended Length Refrigeration Piping

Manual for instructions.

NOTE:

 When the outdoor unit is higher than the indoor

coil, the vertical separation must not exceed 100 feet.

NOTE:

 When the outdoor unit is lower than the indoor

coil, the vertical separation must not exceed 50 feet.
If it is necessary to add refrigerant line in the field, use de-

hydrated or dry, sealed, deoxidized, copper refrigeration

tubing. Do not use copper water pipe.
Do not remove rubber plugs or caps from copper tubing

until connections are ready to be made.
Be extra careful when bending refrigeration tubing. Tub-

ing can “kink” easily, and if this occurs, the entire length of

tubing must be replaced.

Figure 4

R

410A Line Set Tube Diameter (Liquid Tube Always 

a"

 

dia.)

Model Size

Service Valve Fittings

Line Set < 80 feet long

Line Set 80 

 200 feet long

Liquid

Suction

Suction Line Diameter

Suction Line Diameter

18 (1

 ton), 24 (2 ton)

30 (2

 ton), 36 (3 ton)

42 (3

 ton), 48 (4 ton)

60 (5 ton)

NOTE:

 If the line set length exceeds 80 feet, also refer to Extended Length Refrigeration Piping Manual for addi-

tional information.

!

WARNING

PERSONAL INJURY HAZARD
Failure to relieve system pressure could result in

personal injury and/or death.
Relieve pressure and recover all refrigerant before

servicing existing equipment, and before final unit

disposal. Use all service ports and open all flow

control devices, including solenoid valves.

!

CAUTION

UNIT OPERATION HAZARD
Failure to follow this caution may result in improp-

er product operation.
Do not leave system open to atmosphere any lon-

ger than absolutely required for installation. Inter-

nal system components 

 especially refrigerant

oils 

 are extremely susceptible to moisture con-

tamination. Keep ends of tubing sealed during

installation until the last possible moment.

Содержание N4A3

Страница 1: ... this manual in the following manner The signal word CAUTION is used throughout this manual in the following manner Signal Words on Product Labeling Signal words are used in combination with colors and or pictures on product labels WARNING Safety Labeling and Signal Words CAUTION WARNING TABLE OF CONTENTS Inspect New Unit 2 Safety Considerations 2 Location 2 Clearances 2 3 Unit Support 4 Refrigera...

Страница 2: ...es vents or bed room windows Noise may carry into the openings and disturb people inside Locate unit in a well drained area or support unit high enough so that water runoff will not enter the unit Locate unit away from areas where heat lint or exhaust fumes will be discharged onto unit as from dryer vents Locate unit away from recessed or confined areas where recirculation of discharge air may occ...

Страница 3: ...stem Air Conditioner 421 01 5100 01 3 Figure 1 Clearances various examples Wall 6 24 Service Wall Wall Wall 6 6 Post Wall Wall 18 18 18 18 6 6 6 18 18 18 18 24 Service 24 Service 24 Service 24 Service 24 Service 24 Service 4 4 wide fence 18 18 ...

Страница 4: ...hen unit is to be installed on a bonded guaran teed roof a release must be obtained from the building owner to free the installer from all liabilities C FASTENING UNIT DOWN If conditions or local codes require the unit be attached in place remove the knockouts in the base pan and install tie down bolts through the holes refer to Figure 2 Contact local distributor for hurricane hold down details an...

Страница 5: ... sealed deoxidized copper refrigeration tubing Do not use copper water pipe Do not remove rubber plugs or caps from copper tubing until connections are ready to be made Be extra careful when bending refrigeration tubing Tub ing can kink easily and if this occurs the entire length of tubing must be replaced Figure 4 R 410A Line Set Tube Diameter Liquid Tube Always a dia Model Size Service Valve Fit...

Страница 6: ...n lines separate Refer to Figure 5 Figure 5 Routing and Suspending Refrigerant Lines INSULATION SUCTION TUBE LIQUID TUBE OUTDOOR WALL INDOOR WALL LIQUID TUBE SUCTION TUBE INSULATION CAULK HANGER STRAP AROUND SUCTION TUBE ONLY JOIST 1 MIN THROUGH THE WALL SUSPENSION CAUTION UNIT OPERATION HAZARD Failure to follow this caution may result in improp er product operation Do not bury more than 36 of lin...

Страница 7: ...emery cloth or steel brush Remove any grit or debris Insert line set tube ends into service valve tube stubs Apply heat absorbing paste or heat sink product between service valve and joint Wrap service valves with a heat sinking material such as a wet cloth Braze joints using a Sil Fos or Phos copper alloy CAUTION PRODUCT DAMAGE HAZARD Failure to follow this caution may result in product damage Br...

Страница 8: ...moisture 5 Repeat this procedure as indicated in Figure 9 6 After the final evacuate sequence confirm there are no leaks in the system If a leak is found repeat the entire process after repair is made Figure 9 Triple Evacuation Sequence CHECK FOR TIGHT DRY SYSTEM IF IT HOLDS DEEP VACUUM EVACUATE BREAK VACUUM WITH DRY NITROGEN WAIT EVACUATE CHARGE SYSTEM BREAK VACUUM WITH DRY NITROGEN EVACUATE WAIT...

Страница 9: ...ontactor and Ground Lug according to Wiring Diagram on unit Also refer to Figure 10 Route thermostat wiring through rubber grommet in bot tom of Control Box Low voltage lead wires are provided in the control box for connection to thermostat wires use wire nuts Refer to Wiring Diagram on unit and Figure 11 for low voltage wiring examples NOTE Use No 18 AWG American Wire Gage color coded insulated 3...

Страница 10: ...OTE When adding refrigerant charge in liquid form using a flow restricting device into the suction port If the measured liquid line temperature is lower than the chart number reclaim refrigerant to raise the measured temperature Tolerance is 3 F Figure 12 R 410A Required Liquid Line Temperature F Measured Liquid Pressure psig Rating Plate required Subcooling Temperature F Measured Liquid Pressure ...

Страница 11: ...thout the RED R low voltage lead wire connected The Comfort Alert device operates by monitoring the compressor power leads and the thermostat demand sig nal Y terminal It draws constant 24 VAC power at the R and C terminals Figure 13 Comfort Alertt Diagnostics some models R Y C 24 VAC Common Thermostat Demand 24 VAC Hot Compressor Wires Pass Through Holes 3 R S C Power LED Alert LED Trip LED MAINT...

Страница 12: ...forma tion 4 If low pressure switch present go to Flash Code 1 informa tion Yellow ALERT Flash Code 4 Locked Rotor 1 Run capacitor has failed 2 Low line voltage contact utility if voltage at disconnect is low 3 Excessive liquid refrigerant in compressor 4 Compressor bearings are seized Yellow ALERT Flash Code 5 Open Circuit 1 Outdoor unit power disconnect is open 2 Compressor circuit breaker or fu...

Страница 13: ...C refrigerants is only compatible with POE oils Vacuum pumps will not remove moisture from oil Do not use liquid line filter driers with rated working pressures less than 600 psig Do not install a suction line filter drier in liquid line POE oils absorb moisture rapidly Do not expose oil to atmosphere POE oils may cause damage to certain plastics and roofing materials Wrap all filter driers and se...

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