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INSTALLATION INSTRUCTIONS

R

410A Split System Air Conditioner

4

421 01 5100 01

UNIT SUPPORT

NOTE:

 Unit must be level 

 2 degrees (

 inch rise or fall

per foot of run) or compressor may not function properly.

A. GROUND LEVEL INSTALLATION

The unit must be level and supported above grade by

beams, platform, or a pad. Platform or pad can be of open

or solid construction but should be of permanent materi-

als such as concrete, bricks, blocks, steel, or pressure

treated timbers approved for ground contact. Soil condi-

tions must be considered so that the platform or pad does

not shift or settle and leave the unit partially supported.

Minimum pad dimensions are shown in Figure 2.
If beams or an open platform are used for support, it is

recommended that the soil be treated or area be graveled

to reduce the growth of grasses and weeds.
To minimize vibration or noise transmission, it is recom-

mended that supports not be in contact with the building

structure. However, slabs on grade constructions with an

extended pad are normally acceptable.

B. ROOF TOP INSTALLATION

This type of installation is not recommended on wood

frame structures where low noise levels are required.
Supporting structure or platform for the unit must be level.

If installation is on a flat roof, locate unit minimum 6 inches

above roof level.
Place the unit over one or more load bearing walls. If there

are several units, mount them on platforms that are self

supporting and span several load bearing walls. These

suggestions are to minimize noise and vibration transmis-

sion through the structure. If the structure is a home or

apartment, avoid locating the unit over bedrooms or

study.

NOTE:

 When unit is to be installed on a bonded guaran-

teed roof, a release must be obtained from the building

owner to free the installer from all liabilities.

C. FASTENING UNIT DOWN

If conditions or local codes require the unit be attached in

place, remove the knockouts in the base pan and install

tie down bolts through the holes (refer to Figure 2).
Contact local distributor for hurricane hold

down details

and the P.E. (Professional Engineer) certification, when

required.

!

CAUTION

PROPERTY DAMAGE HAZARD
Failure to follow this caution may result in proper-

ty damage.
Inadequate unit support may cause excessive

vibration, noise, and/or stress on the refrigerant

lines, leading to refrigerant line failure.

Figure 2

Tie Down Knockouts

Base

Pan

Depth

C

B

A

Base Pan Width

” dia. Tie Down Knockouts

In Base Pan (2 places)

VIEW

FROM

TOP

Base Pan

Width x Depth

Tie Down

Knockouts

Minimum

Mounting Pad

Dimensions

A

B

C

     

    

    

    

    

    

REFRIGERATION SYSTEM

A. COMPONENT MATCHES

Check to see that the proper system components are in

place, especially the indoor coil.
R

410A outdoor units can only be used with R

410A spe-

cific indoor coils. If there is a refrigerant mis

match, con-

sult the indoor coil manufacturer to determine if a

refrigerant conversion kit is available for the indoor coil.
This outdoor unit is designed for use only with indoor coils

that utilize a hard shut

off TXV refrigerant metering de-

vice. If any other type of metering device is installed on

the indoor coil, consult the indoor coil manufacturer to de-

termine if a hard shut

off TXV conversion kit is available.

!

CAUTION

PRODUCT DAMAGE HAZARD
Failure to follow this caution may result in product

damage.
Indoor coil and outdoor unit must be listed as a

certified combination (match) in the ARI Unitary

Directory of Certified Products.

Indoor coil must have R

410A specific, hard shut

off TXV refrigerant metering device.

Содержание N4A3

Страница 1: ... this manual in the following manner The signal word CAUTION is used throughout this manual in the following manner Signal Words on Product Labeling Signal words are used in combination with colors and or pictures on product labels WARNING Safety Labeling and Signal Words CAUTION WARNING TABLE OF CONTENTS Inspect New Unit 2 Safety Considerations 2 Location 2 Clearances 2 3 Unit Support 4 Refrigera...

Страница 2: ...es vents or bed room windows Noise may carry into the openings and disturb people inside Locate unit in a well drained area or support unit high enough so that water runoff will not enter the unit Locate unit away from areas where heat lint or exhaust fumes will be discharged onto unit as from dryer vents Locate unit away from recessed or confined areas where recirculation of discharge air may occ...

Страница 3: ...stem Air Conditioner 421 01 5100 01 3 Figure 1 Clearances various examples Wall 6 24 Service Wall Wall Wall 6 6 Post Wall Wall 18 18 18 18 6 6 6 18 18 18 18 24 Service 24 Service 24 Service 24 Service 24 Service 24 Service 4 4 wide fence 18 18 ...

Страница 4: ...hen unit is to be installed on a bonded guaran teed roof a release must be obtained from the building owner to free the installer from all liabilities C FASTENING UNIT DOWN If conditions or local codes require the unit be attached in place remove the knockouts in the base pan and install tie down bolts through the holes refer to Figure 2 Contact local distributor for hurricane hold down details an...

Страница 5: ... sealed deoxidized copper refrigeration tubing Do not use copper water pipe Do not remove rubber plugs or caps from copper tubing until connections are ready to be made Be extra careful when bending refrigeration tubing Tub ing can kink easily and if this occurs the entire length of tubing must be replaced Figure 4 R 410A Line Set Tube Diameter Liquid Tube Always a dia Model Size Service Valve Fit...

Страница 6: ...n lines separate Refer to Figure 5 Figure 5 Routing and Suspending Refrigerant Lines INSULATION SUCTION TUBE LIQUID TUBE OUTDOOR WALL INDOOR WALL LIQUID TUBE SUCTION TUBE INSULATION CAULK HANGER STRAP AROUND SUCTION TUBE ONLY JOIST 1 MIN THROUGH THE WALL SUSPENSION CAUTION UNIT OPERATION HAZARD Failure to follow this caution may result in improp er product operation Do not bury more than 36 of lin...

Страница 7: ...emery cloth or steel brush Remove any grit or debris Insert line set tube ends into service valve tube stubs Apply heat absorbing paste or heat sink product between service valve and joint Wrap service valves with a heat sinking material such as a wet cloth Braze joints using a Sil Fos or Phos copper alloy CAUTION PRODUCT DAMAGE HAZARD Failure to follow this caution may result in product damage Br...

Страница 8: ...moisture 5 Repeat this procedure as indicated in Figure 9 6 After the final evacuate sequence confirm there are no leaks in the system If a leak is found repeat the entire process after repair is made Figure 9 Triple Evacuation Sequence CHECK FOR TIGHT DRY SYSTEM IF IT HOLDS DEEP VACUUM EVACUATE BREAK VACUUM WITH DRY NITROGEN WAIT EVACUATE CHARGE SYSTEM BREAK VACUUM WITH DRY NITROGEN EVACUATE WAIT...

Страница 9: ...ontactor and Ground Lug according to Wiring Diagram on unit Also refer to Figure 10 Route thermostat wiring through rubber grommet in bot tom of Control Box Low voltage lead wires are provided in the control box for connection to thermostat wires use wire nuts Refer to Wiring Diagram on unit and Figure 11 for low voltage wiring examples NOTE Use No 18 AWG American Wire Gage color coded insulated 3...

Страница 10: ...OTE When adding refrigerant charge in liquid form using a flow restricting device into the suction port If the measured liquid line temperature is lower than the chart number reclaim refrigerant to raise the measured temperature Tolerance is 3 F Figure 12 R 410A Required Liquid Line Temperature F Measured Liquid Pressure psig Rating Plate required Subcooling Temperature F Measured Liquid Pressure ...

Страница 11: ...thout the RED R low voltage lead wire connected The Comfort Alert device operates by monitoring the compressor power leads and the thermostat demand sig nal Y terminal It draws constant 24 VAC power at the R and C terminals Figure 13 Comfort Alertt Diagnostics some models R Y C 24 VAC Common Thermostat Demand 24 VAC Hot Compressor Wires Pass Through Holes 3 R S C Power LED Alert LED Trip LED MAINT...

Страница 12: ...forma tion 4 If low pressure switch present go to Flash Code 1 informa tion Yellow ALERT Flash Code 4 Locked Rotor 1 Run capacitor has failed 2 Low line voltage contact utility if voltage at disconnect is low 3 Excessive liquid refrigerant in compressor 4 Compressor bearings are seized Yellow ALERT Flash Code 5 Open Circuit 1 Outdoor unit power disconnect is open 2 Compressor circuit breaker or fu...

Страница 13: ...C refrigerants is only compatible with POE oils Vacuum pumps will not remove moisture from oil Do not use liquid line filter driers with rated working pressures less than 600 psig Do not install a suction line filter drier in liquid line POE oils absorb moisture rapidly Do not expose oil to atmosphere POE oils may cause damage to certain plastics and roofing materials Wrap all filter driers and se...

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