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1/2HP-1HP AERATOR & CIRCULATOR  MANUAL

13

UNDER NO CIRCUMSTANCES should anyone enter the water while equipment is operating. 

The following maintenance procedures can ensure many years of quality performance from your Kasco 

aerator or circulator and reduce the need for more costly repair work.

Proper Installation 

Proper installation of Kasco equipment will include a power source with Ground Fault Interruption (GFI). 

Ground fault interrupters are a safety feature that can also alert you to electrical leaks in the equipment. It is 

extremely important to test the GFI upon installation, following each re-installation, and monthly thereafter 

to ensure proper operation. If you have repeat/consistent trips on your ground fault, disconnect the equip-

ment and remove it from the water. Inspect the power cord for damage and call Kasco Marine at 715- 262-

4488 for further instructions. 

Observation

Operating equipment should be observed on a regular basis (daily, if possible) for any reduction or variation 

in performance. If you observe a change in performance, disconnect the equipment from its power source 

and inspected for any material that may have clogged the system or wrapped around the shaft of the mo-

tor, especially plastic bags and fishing line. Even though Kasco aerators and circulators are among the most 

clog-resistant on the market, it is impossible to protect against all items that can clog equipment and still 

maintain a flow of water. These materials can be very damaging to the equipment under continuous opera

-

tion and must be removed as soon as possible. 

ALWAYS UNPLUG THE UNIT BEFORE ATTEMPTING TO REMOVE CLOGS. 

Winter Storage

In regions where there is significant freezing in the wintertime, remove the aerator or circulator from the 

water to protect it from the expansion pressure caused by ice. In many areas, aerators will keep some 

amount of ice open through the winter. However, when the water is thrust into the air, it is exposed to the 

colder air temperatures longer and can actually make ice thicker on the pond/lake. Storage over winter is 

best in a location that is out of the sun and cool, but above 32 degrees Fahrenheit. During the offseason, 

store units upside down (with the float down) if they are going to be sitting for long periods of time. Units 

that sit upright on a shelf for many months, or even years have a greater likelihood of seals drying out. Stor-

ing units upside down will help to ensure oil is lubricating the seals without damaging the propeller guard. 

Cleaning

Aerators and circulators should be removed from the water at least once per year (at the end of the season 

in cold climates) to clean the exterior of the system, especially the stainless steel motor housing (can). The 

motor housing is the surface that dissipates heat into the water, and any algae, calcium, or other build-up 

will become an insulator that blocks heat transfer. In warmer regions, Kasco recommends removing the 

motor and cleaning it at least two to three times per year, depending on conditions. In most cases, a power 

washer will be sufficient if the unit and algae are still wet. Avoid power-washing the mechanical seal area 

directly.

MAINTENANCE RECOMMENDATIONS

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Содержание 2400A

Страница 1: ...5 262 4488 sales kascomarine com kascomarine com MOVING WATER FORWARD SINCE 1968 AERATOR CIRCULATOR 2400 3400 3400H 4400 4400H Operation Maintenance Manual Document number 884740 Document version 2021...

Страница 2: ...ty First 2 Unit Specifications 3 General Instructions 3 Parts Included Aerator 4 Assembly Instructions Aerator 5 Parts Included Circulator 8 Assembly Instructions Circulator 9 Installation Instruction...

Страница 3: ...ag the equipment by the power cord If you need to pull the unit to the side of the pond use the anchoring ropes or mount apparatus Do not use waders in deep ponds lakes or ponds lakes with drop offs d...

Страница 4: ...nstallation re installation of the unit to ensure proper functioning Use and Operation Kasco Aerators are designed and engineered for continuous duty such as on fish farms or other aquacul ture applic...

Страница 5: ...7 C 1 4 3 4 OD flat washer 3 251300 D Float 1 242003 E Float retaining clip 3 222995 Optional Bottom Screen Assembly F 3 8 16 x 2 1 2 hex head screw 2 820095 G 3 8 flat washer 4 462216 H Bottom screen...

Страница 6: ...oat Align power cord with this notch 2 Locate the bolt holes marked with the indicators Indicator mark 3 Secure the float to the cage with the 1 4 20 x 3 1 2 screws A 1 4 split lock washers B 3 4 OD f...

Страница 7: ...Use three cable ties evenly spaced along the vertical seam to secure the mesh at the top middle and bottom 7 Center the stainless steel bottom screen inside the mesh cone with approximately 2 inches...

Страница 8: ...r 12 Loop the mooring lines through either two or three evenly spaced holes on the float 13 Attach the strain relief to the line closest to the cord Make sure to clip both the loop and one side of the...

Страница 9: ...ring 1 993230 E 1 4 20 x 1 2 serrated flange screw 5 774037 F 3 8 16 x 1 serrated flange screw 1 840533 G 3 8 16 serrated flange nut 1 840532 H 3 8 16 x 1 hex head cap screw 1 566250 I 3 8 flat washe...

Страница 10: ...ecure the flanges together by fitting a 3 8 16 x 1 hex head cap screw H two 3 8 flat washers I and a 3 8 16 nut J in the hole closest to the can 3 Fit the bottom hole of each mounting bracket B over t...

Страница 11: ...e with the flat side down and use four 1 4 20 x 1 2 serrated flange screws E to secure the mounting brackets B to the float Upward angle Align the brack et and flange holes furthest from the cage to a...

Страница 12: ...ge 12 6 Secure the tie down ring D to the float using another 1 4 20 x 1 2 serrated flange screw E 7 Attach snap clips L to both ends of both chains K 8 Use the snap clips to attach the chains to the...

Страница 13: ...ot deep pond would require an anchor 18 feet horizontally from the float Alternate Installation In ponds where the water level fluctuates signifi cantly a small weight may need to be suspended at the...

Страница 14: ...ment under continuous opera tion and must be removed as soon as possible ALWAYS UNPLUG THE UNIT BEFORE ATTEMPTING TO REMOVE CLOGS Winter Storage In regions where there is significant freezing in the w...

Страница 15: ...be looked at by an Authorized Repair Center Check that the unit is receiving the proper voltage and if so contact Kasco for further steps Seal And Oil Replacement This is a sealed motor assembly and...

Страница 16: ...nough the unit should be fine Contact a Kasco representative before restarting the unit My aerator or circulator flow seems to fluctuate and or be less than usual This can occur because of a few diffe...

Страница 17: ...ller 1 340125K A 4400 model propeller 1 440430 B Sacrificial anode assembly 1 2 shaft 1 243475 B Sacrificial anode assembly 5 8 shaft 1 840475 C Cage 1 990200 D 3 8 16 x 1 1 4 serrated flange screw 1...

Страница 18: ...Repair Center You can also email Kasco at sales kascomarine com Please include the repair form received from Kasco Marine or your local distributor with the shipment If no repair form is available in...

Страница 19: ...attach a repair form with the shipment The repair form must include a name physical address for return delivery of the repaired unit daytime phone number and an e mail address for correspondence rega...

Страница 20: ...reatment or wastewater application circle one Yes No Additional notes REPAIR CONTACT FORM Kasco Marine 800 Deere Road Prescott WI 54021 Attn Repairs Kasco requires that all equipment sent for repair M...

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