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14

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Repair Instructions

K 350

Assembling the 
spindle
(mounting the 
outer parts)

1

Mount the cup springs (47) (see illustra-
tion).

2

Mount the clutch (the stop washer (48) 
with indentations against the toothing of 
the spindle gear (49)).

3

Fit the spring ring (50) and press it
on (against the pressure of the cup 
springs (47)).

4

Mount the slides (43) and the retaining 
plate (45).

5

Mounting the rear thrust bearing assem-
bly:

– profile ring with damper O-ring (51)

– two compensating washers (65)

– thrust bearing (52)

– washer (58)

6

Secure the rear thrust bearing assembly 
with the locking washer (53).

Mounting
the spindle

1

Fasten the spindle (46) to the motor hous-
ing (27) with the two screws (85) (6 Nm, 
for additional security use Loctite 222 or 
Omnifit.).

2

Push the ring gear (38) over the back gear 
shaft (29) and let it engage in the locking 
slide (43).

3

Push the planetary gear (37) onto the 
back gear shaft (29) and fit them into the 
ring gear (38).

4

Push the straight pin (44) through the lock-
ing slide (43) and insert it into the motor 
housing (27).

Mounting the 
gear housing

1

Insert a service tool (A) into the gear (25) 
(the sleeve protects the corrugated seal 
ring inside the gear (25) from damage dur-
ing assembly).

2

Fit the gasket (87) to the gear
housing (25).

3

Fasten the gear box (25) to the motor 
housing (27) and fix it with bolts (85) 
(2,5+0,5Nm).

4

Fit the switch lever (87) (mount it in the 
“hammer” position, the pin must grasp the 
elongated hole of the locking slide).

53

45

43

50

49

48

47

51

65

58

52

12

43

85

46

27

44

37

38

29

13

A

25

87

27

87

85

14

Содержание K 350

Страница 1: ......

Страница 2: ...ge flash testing On completion of dismantling procedure all electrical components should then be checked for electrical safety The hammer should ONLY be checked for hammer performance if the unit pass...

Страница 3: ...tion and break it off with aid of pliers the lever is being destroyed Note Should this not be possible mount the switch in a vice and break it off by rock ing the machine Remove any broken parts from...

Страница 4: ...d can be removed with pliers Remove the spindle gear 49 4 Remove the stop washer 48 and the cup springs Dismantling the spindle remov ing the inner locking ring To remove the locking ring service tool...

Страница 5: ...nder 40 3 Press out the bolt 42 by hand and re move the two disks 41 older machines guide ring see box 4 Remove the needle bearing 87 with aid of an interior extractor In case of older machines remove...

Страница 6: ...and use the same number when re assembling Removing the motor cover 1 Remove the four bolts 85 and remove the protective cap 8 Dismantling the handle 1 Remove the pin 4 2 Disconnect the field supply c...

Страница 7: ...screw the cable collar 17 2 Remove following parts switch 22 23 capacitor 24 cable 1 wire 18 19 Removing the motor 1 Remove the bolts 85 and pull out the motor if necessary hit the motor hous ing 27 l...

Страница 8: ...he silicone buffers 12 3 Pull out the entire armature 74 4 Press off the gear wheel 82 5 Remove the spacer 81 sleeve 80 and the bearing 77 Removing the field 1 Remove the air deflector ring 11 and the...

Страница 9: ...should be cleaned in a suitable cleaning fluid Electrical parts should be cleaned by the use of compressed air PRECAUTIONS MUST BE TAKEN FOR PERSONAL SAFETY THE USE OF EYE PROTECTION AND GLOVES IS RE...

Страница 10: ...500 volts A C between commutator segments and lamina tions B See diagram A Armature shaft to lamination pack 2500 volts B Lamination pack to commutator 1500 volts C Armature shaft to commutator 4000 v...

Страница 11: ...air deflector ring see illustration Assembling and mounting the armature 1 Push the bearing 77 the spacer 81 and the seal ring 80 seal nearest to the com mutator onto the armature shaft and press on...

Страница 12: ...bolt 68 and fix the AVS rubber 87 with the wash er 5 and locking ring 6 3 Insert the silicone buffer 87 into the han dle cover 86 4 Fasten the handle cover 86 with the bolts 85 1 2 Nm 5 Push the field...

Страница 13: ...r mounting of the back shaft 29 and the cylinder 40 Caution Care must be taken to ensure the correct positioning of the bearing housing 70 Assembling the back gear shaft 1 Fit the following parts onto...

Страница 14: ...lowest posi tion and leave it there Insert the cylinder into the end shield Insert the tumble drive into the mounted cylinder 4 Grease the striker 39 and insert it into the cylinder Assembling the sp...

Страница 15: ...two screws 85 6 Nm for additional security use Loctite 222 or Omnifit 2 Push the ring gear 38 over the back gear shaft 29 and let it engage in the locking slide 43 3 Push the planetary gear 37 onto t...

Страница 16: ...sliding sleeve 87 and fit the rubber A Mounting the carbon brushes 1 Insert the brush holder 15 into the hous ing and connect the cable to the field 2 Insert the carbon brush 88 into the brush holder...

Страница 17: ...ed without breakdown or flashover for a few seconds If the armature has been tested remove the carbon brushes before carrying out the test thus avoiding over stressing the armature insulation system A...

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