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Supplementary guide | Pedelec Bosch Integrale 0.5

EN-23

3.13  Wheel
3.13.1  Changing the wheel
3.13.1.1  Axle nut*

Removing the rear wheel

1. Remove the Pedelec battery.
2. Change the gear to the one

recommended by the gear
manufacturer for disassembly.

3. Remove the gear shift cable from the

rear wheel.

4. Undo the axle nuts using a 15 mm

[0.59 in] spanner turning
anticlockwise.

5. Take off the belt/chain.
6. Remove the rear wheel.

Replacing the rear wheel

1.   Attach the belt/chain.
2.   Insert the rear wheel centrally in the drop-outs as far as it will go.
3.   Reattach the gear shift cable.
4.   If necessary, fasten the brake anchor.
5.   Tighten the axle nuts using a 15 mm [0.59 in] spanner turning

clockwise.

6. Reinsert the battery.

For 4. Undo axle nuts

Axle nut

For 3. Remove shift cable from rear wheel

Shift cable

3.13.2 Fastening quick-release wheels

*

DANGER

Quick-release skewer and

brake disk collide

wrong

Front wheel: The quick-release skewer must be
positioned on the opposite side to the brake disc
(where fitted). If the quick-release skewer is on
the same side as the brake disc, there is a risk
that they can clash and lock the front wheel (see
diagram) which can cause a serious accident.

All quick-release systems must be correctly tightened before you set off.
Otherwise the components can loosen – if that happens while riding you
could fall off resulting in serious injuries.

Removing the front wheel

1. Remove the Pedelec battery.

2. Open the axle lever by folding it by

180˚. You will now usually be able to
see the word ‘OPEN’ on the inside of
the lever.

3. Undo the adjustment nut by turning it

slightly

anticlockwise.

Quick-release

skewer

Adjustment nut

For 2. Open the quick-release skewer

*dependent on model

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Содержание Pedelec Bosch Integrale 0.5

Страница 1: ...PEDELEC BOSCH INTEGRALE 0 5 Supplementary guide EN Version 1 18 12 2017 EPAC ELECTRICALLY POWER ASSISTED CYCLE ...

Страница 2: ... 3 3 Moving the saddle EN 17 3 4 Tilting the saddle EN 18 3 5 Handlebar height EN 18 3 6 Adjusting the headset EN 18 3 7 Attaching the reflectors EN 20 3 8 Switching the lights on and off EN 20 3 9 Changing the angle of the front light EN 20 3 10 Braking EN 21 3 11 Chain EN 21 3 11 1 Checking for chain wear EN 21 3 11 2 Chain cleaning and maintenance EN 22 3 12 Gears EN 22 3 13 Wheel EN 23 3 13 1 ...

Страница 3: ...l the documents included with the bike upon delivery Keep this user manual and the other documents in the information pack for future reference Please pass on the user manual and information pack to other people who will use maintain or repair this Pedelec Failure to do so can lead to uncertainty which may cause death severe injuries and or damage to equipment You can download this guide the Origi...

Страница 4: ...language 4 Select Open User Guide from CD or Check Online for New Version of User Guide PLEASE NOTE This symbol combined with the signal word IMPORTANT indicates a potentially dangerous situation Failure to comply with this safety instruction can result in damage to the Pedelec and its components This symbol indicates helpful tips useful or important information about the product or its additional...

Страница 5: ...e maintenance and owner changes DANGER Keep the service book appropriately up to date and adhere to the maintenance intervals Components can fail if wear and damage are not identified in a good time If this happens whilst you are cycling you could injure yourself very seriously or even die Replace any worn damaged or bent components before using the Pedelec again Method B 1 Insert the CD 2 Right c...

Страница 6: ...tions regarding the disposal of the drive system control elements Pedelec battery and charger Otherwise you will be committing an offence and run the risk of a fine II IV EU declarations of conformity EU declarations of conformity confirm that we have complied with all the safety requirements of the regulations applicable to the Pedelec and the battery charger III Cycle dealers Ask our cycle deale...

Страница 7: ... Rear Red light The lowest point of the illuminating surface must not be lower than 250 mm above the road surface A parking light function is also permitted IV II Germany The following regulations not exhaustive were applicable in Germany when this guide was compiled 10 2017 The drive may only be used as an aid to pedalling i e it may only help when the rider is actively pedalling The average driv...

Страница 8: ...hold waste Light type Number Position Characteristics Reflector At least 1 Rear Red The highest point of the illuminating surface must not be higher than 600 mm above the road surface Large reflector 1 Rear Red The large reflector is marked with a Z It can be integrated in the rear light Reflector 2 Per pedal Yellow They reflect light in both directions forwards and backwards Reflector or reflecti...

Страница 9: ... Weight of rider Pedelec Bosch Integrale 0 5 286 lbs Max 230 lbs for a Pedelec weighing 56 lbs V Intended use V I Pedelec This bicycle is designed and equipped for use on public roads and paved paths It can also be used on a non challenging terrain The manufacturer and dealer accept no liability for damage resulting from any use beyond this definition and or failure to comply with the safety infor...

Страница 10: ...ke lever front wheel brake 12 Front light 13 Front mudguard 14 Fork 15 Disc brake front wheel 16 Front wheel hub incl dynamo 17 Spokes 18 Wheel rim 19 Motor 20 Pedal 21 Pedal crank 22 Chain 23 Rear wheel incl reflector strips 24 Side stand 25 Derailleur 26 Disc brake rear wheel 27 Seat stay 28 Rear mudguard 29 Seat tube 30 Crossbar 31 Down tube with integrated battery 4 8 9 6 15 14 16 17 18 20 19 ...

Страница 11: ...ure yourself very seriously or even die If you do have to tighten something you will find a complete list of the required torque settings in Section 6 Torque settings Page EN 35 which must be strictly followed 1 General safety information Comply with the safety and user instructions at the start of the following sections DANGER We discourage allowing children under the age of 14 years to ride Pede...

Страница 12: ...Serious acci dents can result Ask your cycle dealer to explain and show you how to use the special features of the components Please also follow the component guides We recommend asking your cycle dealer to assemble and adjust the bike Otherwise components could become loose due to a faulty assembly If this happens whilst you are cycling you could injure yourself very seriously or even die If you ...

Страница 13: ...terms of your insurance policy as soon as possible 2 Protection from theft manipulation and loss DANGER Protect your Pedelec from unauthorised access Serious injury may result if third parties modify components e g the brakes without your knowledge Inspect your Pedelec before every trip and after each time it has been transported anywhere or left unattended 4 Before every trip Page EN 28 If your b...

Страница 14: ...e Pedelec to your height If the bike is not correctly adjusted to your height you can lose control of the bike and fall badly Practise braking and riding with the assist function in a safe place before venturing into traffic If you do not familiarise yourself with the operation and higher speed of your Pedelec you could cause a serious accident Ride in ECO mode until you feel confident enough to t...

Страница 15: ...ve it For 1 Loosen seat clamp s For 3 Tighten seat clamp s For 1 Loosen seat clamp s For 3 Tighten seat clamp s 3 2 Adjusting the saddle height Determining the correct saddle height 1 Sit on the Pedelec and at the same time lean against a wall 2 Turn the foot pedal on the opposite side to the wall to its lowest point 3 Place your heel on the pedal Your leg should be fully extended 4 If your leg is...

Страница 16: ... screws tearing out of the nuts correct Front seat clamping bolts wrong Fig 1 Fig 2 1 To move the saddle loosen the front and rear saddle clamping bolts M6 by turning them anticlockwise with a 5 mm Allen key Turn the saddle clamping bolts completely two to three times at most otherwise the whole mechanism could fall apart 2 Move the saddle backwards or forwards as required DANGER Never clamp the s...

Страница 17: ...cle dealer DANGER Observe the prescribed tightening torque Failure to comply can result in screws bolts becoming loose tearing away or fracturing If that happens while you are riding the bike components may come off and you could have a severe crash If screws are overtightened components can also be damaged If no value is shown on the component use the torque settings from Section 6 Torque setting...

Страница 18: ...en enough to adjust the fit 3 Check that the headset is now properly adjusted There are two ways of doing this a Grip the lower bearing with your thumb and forefinger Squeeze the brake and move the wheel backward and forward You will feel significant bucking if there is too much play In this case you will need to tighten the upper spacer using a 3 mm 0 12 in Allen key b It is easy to check whether...

Страница 19: ...d the height marking 1 Loosen the M5 bolt slightly by turning it anticlockwise At the same time secure the locking nut with an 8 mm 0 31 in open end wrench 2 Adjust the light angle so that it does not blind other people 3 Tighten the M5 bolt again by turning it clockwise At the same time secure the locking nut with an 8 mm 0 31 in open end wrench 3 7 Attaching the reflectors Your Pedelec comes sup...

Страница 20: ...e brake pads when they reach the safe wear limit Using worn brake pads can result in serious injuries with fatal consequences CAUTION Disc brake Disc brakes Avoid touching the brake discs after intensive use of the brakes they can become very hot You could burn yourself if you touch them 3 11 Chain Bicycle chain WARNING Always remove the battery before starting to work on the Pedelec The cycle cou...

Страница 21: ...2 Gears The gears are operated by the gear lever on the handlebars The gear shift allows you to adjust the gears of your bicycle and so the transmission to current riding conditions On a straight level stretch a higher gear is sensible to achieve and maintain a higher speed without having to pedal too much As soon as you start going uphill a lower gear is beneficial because it is important to be a...

Страница 22: ...3 Remove shift cable from rear wheel Shift cable 3 13 2 Fastening quick release wheels DANGER Quick release skewer and brake disk collide wrong Front wheel The quick release skewer must be positioned on the opposite side to the brake disc where fitted If the quick release skewer is on the same side as the brake disc there is a risk that they can clash and lock the front wheel see diagram which can...

Страница 23: ...k of the lever imprinted on your hand Otherwise it could open when you are cycling which can lead to the wheel becoming loose and cause you to fall Quick release skewer Adjustment nut For 3 Close the quick release skewer Quick release skewer is too easy to close 1 Open the quick release skewer 2 Turn the adjustment nut clockwise 3 Swing the quick release skewer closed again 4 Repeat if necessary Q...

Страница 24: ... a thin layer of grease to the quick release axle 2 Push the wheel into the front forks and align with the axle holes 3 Reinsert the quick release axle 4 Move the quick release lever to the open position 5 Hook the quick release skewer into the slot and turn it clockwise This will screw the axle in the thread Ensure that the wheel is correctly centred 6 Close the quick release skewer by swinging t...

Страница 25: ...lose the quick release skewer 4 Repeat if necessary WARNING Reattach any previously disconnected cables e g light cables other wise you could tear them 3 13 4 Replacing the front wheel Removing the front wheel 1 Remove the Pedelec battery PLEASE NOTE Detach all cables from the front wheel e g light cables otherwise you could tear them 2 Insert a 6 mm 0 24 in Allen key into the threaded axle and tu...

Страница 26: ...emoved with a soft damp cloth PLEASE NOTE When you are cleaning the rims make sure that no water gets into the drive Water ingress can damage the drive 3 Leave to dry 3 13 6 Tyres DANGER Do not either overinflate or underinflate the tyres If the air pressure is too high this could lead to a worst case scenario of the tyres bursting and you could fall On the other hand if the air pressure is consta...

Страница 27: ...djust the bike Otherwise components could become loose due to a faulty as sembly If this happens whilst you are cycling you could injure your self very seriously or even die Inspect your Pedelec before every trip and after each time it has been transported anywhere or left unattended Use the following checklist to help you 3 14 1 Lockout system If your suspension forks are fitted with a lockout sy...

Страница 28: ...ck the frame and forks for visible warping cracks and damage Handlebars front stem Check they are seated securely Check that the bell is working and attached correctly and securely Wheels Check the condition damage foreign bodies concentricity and pressures of the tyres The maximum permissible pressure is marked on the side of a tyre in bar and psi pounds per square inch Tyres should not be inflat...

Страница 29: ...on a rear mounted bike rack must have a suitable weather protection Water ingress can damage the drive and its components Bus train and plane Find out from your travel company well in advance if their regulations allow you to take your Pedelec with you CAUTION Do not open up the drive There is a risk of electric shock It will also invalidate any warranty claim Only have repairs to the drive carrie...

Страница 30: ...start with an empty trailer bike or trailer Only use trailer bikes and trailers that conform to the relevant national regulations In addition they should be designed and tested in accordance with DIN EN 15918 Otherwise components could break while you are riding the bike resulting in serious or even fatal injuries for you and or your child Please consult your cycle dealer if you want to purchase a...

Страница 31: ...s while you are riding the bike you can seriously injure yourself Luggage alters the handling characteristics of the bike Adapt your riding style accordingly If you do not adapt your riding style you could seriously injure or kill yourself The braking distance becomes longer thus you have to start braking earlier and the steering response becomes more sluggish WARNING Make sure that the luggage do...

Страница 32: ...warm room The battery should not be exposed to direct sun The recommended storage temperature range is from 64 to 73 F 5 6 Cleaning WARNING Remove the battery before cleaning the Pedelec Accidental activation of the button can result in severe injuries PLEASE NOTE Do not clean the Pedelec and its components with a water hose or high pressure washer Damage may still result even though the component...

Страница 33: ...nto place PLEASE NOTE Always remove the battery key immediately There is a risk of breakage e g when the crank is turned 5 7 Unlocking and removing the battery 1 Twist the key anticlockwise The lock is now open 2 Grip the battery in its recess with one hand With the other grip the upper part of the battery and lift the battery out of the holder 3 Turn the key clockwise and remove ...

Страница 34: ...are shown on the component or component manuals use the torque settings from the following table Screw fixing Thread Tightening torque Nm ft lb Front light M5 3 2 2 Handle bars M4 M5 M4 3 M5 5 M4 2 2 M5 4 1 Foot pedal M8 35 40 25 8 29 5 Pedal 9 16 40 29 5 Seat post bolt M8 12 15 8 9 11 Seat clamping bolt M6 12 8 9 Gear lever clamp M5 5 4 1 Brake lever M5 Ref manufacturer s spec Ref manufacturer s ...

Страница 35: ...distribution even in part are allowed only with the permission of Derby Cycle Werke GmbH Misprints errors and technical alterations reserved DERBY CYCLE WERKE GMBH Siemensstraße 1 3 49661 Cloppenburg Germany 49 4471 966 0 info derby cycle com www derby cycle com ...

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