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hy-switch for KACO blueplanet hybrid inverters

Page 35

NOTE

Observe our general warranty conditions for inverters and
accessories. The maximum length of the warranty is based
on the currently applicable national warranty conditions.

Содержание blueplanet hybrid 10.0 TL3

Страница 1: ...he easy way 10 kW inverter output also in battery operation 3 phase mains parallel operation o grid capable 3rd place in energy storage inspection 2021 2 MPP trackers for exible integration of solar P...

Страница 2: ...power AC 9 990 W Max power AC 11 000 VA Number of phases 3 Typ power per phase to grid 3 330 W Max AC current per phase 16 1 A RMS Feed in sym asym Nom AC voltage 210 264 V AC AC voltage range 184 264...

Страница 3: ...uction of 2 per 100 m above 1000 m altitude If two or more inverters are installed in the same grid or emergency power off grid operation is in use a separate residual current device RCD type B is com...

Страница 4: ...hy switch www kaco newenergy com Your smart power switch Automatic switching and current measurement Real time measurement of power consumption Easy installation Flexibly expandable Ready for retro t...

Страница 5: ...e grid to off grid mode 3 s depending on test sequence Current meter Internal current sensors range 35 A RMS External current sensors range 70 A RMS AC power accuracy internal 3 0 35 A AC power accura...

Страница 6: ...e immunity Directive relating to electromagnetic compatibility EN 61000 6 1 2007 EN 61000 6 2 2005 AC 2005 EN 62920 2017 Class A EN 62920 2017 A11 2020 Emitted interference EN 61000 6 3 2007 A1 2011 A...

Страница 7: ...nergy GmbH Neckarsulm 10 03 2022 Neckarsulm 10 03 2022 KACO new energy GmbH KACO new energy GmbH i V Matthias Haag Head of R D and Technology Head of Quality Management i V Thomas Kittel English trans...

Страница 8: ...Grid standby operation blueplanet hybrid 10 0 TL3 Application note for electricians...

Страница 9: ...ation must be carried out professionally and the function must be checked before commissioning see Figure 1 Before working on the AC side the device must be switched off see operating instructions and...

Страница 10: ...e grid a suitable overvoltage device is necessary or the loads must be protected with a suitable grid filter A maximum direct current component of 1 A is permissible in standby power operation The vol...

Страница 11: ...here is a connection via the PE to N connections on the grid and house grid side The connection on the house grid side must be resolved by an alternative installation Please also note the correct dime...

Страница 12: ...operation Switching can occur automatically The corresponding setting must be entered in the hy sys user software from version 7 Unpack the firmware package e g 7 12 10 4 11 on your computer Open the...

Страница 13: ...error and can remain set to 1 s The selection of Automatically start Off Grid automatic switchover to standby power operation in the event of a grid failure and Automatically return to Grid can be use...

Страница 14: ...ired for standby power operation The protective earthing must be functional even if the public grid is disconnected The shielding of the communication cable between the device and the blueplanet hy sw...

Страница 15: ...rsulm Germany Tel 49 7132 896 0 info kaco newenergy de www kaco newenergy com The text and figures reflect the current technical state at the time of printing Subject to technical changes No liability...

Страница 16: ...perating Instructions English translation of German original Important safety instructions These instructions form part of the product and must be carefully read observed and stored in a place which i...

Страница 17: ...load the current warranty conditions on the Internet at http www kaco newenergy com Definitions on product designations In these operating instructions the product blueplanet hybrid 10 0 TL3 is referr...

Страница 18: ...ible accessories 11 3 4 1 KACO blueplanet hy switch 11 3 4 2 Released battery storage units 11 4 Technical data 12 4 1 General data 12 4 2 Detailed technical data 12 4 3 Environmental data 13 5 Delive...

Страница 19: ...ftware 39 8 3 Display 40 8 3 1 Start display 40 8 3 2 Operating display 41 8 3 3 Selection menu 43 8 3 4 Switching off the inverter 47 8 3 5 Warning Error 48 8 3 6 Warning display 49 8 4 Update 49 9 M...

Страница 20: ...files for current software EU Declaration of Conformity Country specific certificates Certification for specific subassembly Certificates Storing the documents These instructions and other documents m...

Страница 21: ...t is important for a specific topic or objective but that is not safety relevant 1 2 4 Symbols for instructions Prerequisite for use 1 Carry out the next step 1 Additional action sequence Interim resu...

Страница 22: ...d compatible three phase alternating current and then feeds the three phase alternating current into the public power grid In addition the device consists of a bidirectional transformerless inverter f...

Страница 23: ...he product Any other or additional use of the device shall be regarded as improper This includes Use of a distribution system that is not described grid type Use in the medical field Use of sources ot...

Страница 24: ...with load compensation To use load compensation the KACO blueplanet hy switch is required as measuring point The settings for integrated energy management are made in the blueplanet hy sys software 3...

Страница 25: ...supply company counter The feed in counter and reference counter are to be specified and installed by the power supply company Some power supply companies also allow the installation of your own cali...

Страница 26: ...rs up to 50 A 3 x 3 5 mm jack connection for expandability with external current sensors up to 100 A RJ45 connector for communication between KACO blueplanet hy switch and the device Fig 2 KACO bluepl...

Страница 27: ...00 V DC 850 V DC Idle consumption 20 W max input power per MPP Tracker 12 A Maximum short circuit current I sc max 15 A per input Overload response Operating point shift Battery operation input DC Bat...

Страница 28: ...nixContact Sunclix AC connection 5 pole PhoenixContact Art 1409205 AC connection max cable cross section 4 mm2 Communication ports 2 x RJ45 RS485 1 x RJ45 Ethernet to external Supported devices Energy...

Страница 29: ...d Manual Check the equipment included 1 Carefully inspect the device for transport damage check the scope of supply 2 Immediately notify the shipping company in case of the following Damage to the pac...

Страница 30: ...the packaging box Do not expose the device to any shocks Packaging Folding cardboard box Packaging size 720 x 685 x 320 mm Total weight incl packaging 40Kg 5 3 Installation tool The codes given in th...

Страница 31: ...able diameter 5 8 mm 5 8 mm NOTE Observe the manufacturer s instructions of the manufacturer of the connector To use the provided SUNCLIX connectors use only solar cables with a nominal cross section...

Страница 32: ...at the installation location Immediately remove dirt especially on vents Failure to observe these warnings may lead to device damage which is not covered by the manufacturer warranty NOTE Access by ma...

Страница 33: ...reful not to damage the device when using sharp objects 3 Remove installation material and documentation 4 Reach through the housing and slide the device out of the carton 5 Remove the protective pack...

Страница 34: ...be mounted side by side When mounted one above the other the warm air escaping from the lower device can impair the function of the upper device The appropriate screw connection fixings and screws is...

Страница 35: ...tilt and result in a fall Always lift the device vertically Use a climbing aid for the chosen installation height Wear protective gloves and safety shoes when lifting and lowering the device NOTE Powe...

Страница 36: ...rews on left and right side 2 After attaching the device to the wall bracket screw in the counter sun T_ TX20 1 5 Nm for fixing Make sure that the bottom of the housing cannot be moved forward The dev...

Страница 37: ...rrent technical connection specifications of the responsible power supply company The device is only permitted to be installed by an authorised electrician Switch off the grid voltage by turning off t...

Страница 38: ...e your warranty Required tools Screwdriver S_3 5 Open end spanner W_30 Open end spanner W_15 7 2 Information regarding electrical connections WARNING Risk of fire or electric shock To avoid the risk o...

Страница 39: ...aker type B 20A NOTE When the line resistance is high i e long cables on the grid side the voltage at the grid terminals of the device will increase in feed in mode If the voltage exceeds the country...

Страница 40: ...ltage peaks can occur during rapid load changes in the standalone grid Connected devices must be able to withstand transients of up to 450 V or be protected against them accordingly NOTE Standalone mo...

Страница 41: ...electric shock This device may cause a current with a DC component In standalone mode an additional residual current device RCD or a residual current monitor RCM of type B must be used on the supply...

Страница 42: ...otection against activation by unauthorised persons can be activated in hy sys NOTE AC side disconnection unit An AC side disconnection unit must be provided during the final installation stage This d...

Страница 43: ...he connecting cables 7 3 4 AC cable fitting assembly Description of the individual parts of the AC connector Fig 13 AC connector 1 Cable fitting 2 Seal 3 Housing 4 Contact carrier Fig 13 AC connector...

Страница 44: ...arrier into the housing until it audibly engages Fig 17 o Tighten the cable fitting with an open end spanner W_30 6 5 Nm Interconnection Fig 18 Fig 15 Placing the wires Fig 16 Tightening the wires Fig...

Страница 45: ...3 6 Technical data Protection rating IP65 IP68 2 m 24 h Nominal current 35 A observe the derating and the cable cross section Nominal voltage 690 V Operating temperature 40 C 100 C Material PPE The f...

Страница 46: ...CAUTION Grounding the PV system To ensure proper installation of the PV generator the PV module frames and mounting frames in particular must be grounded The PV modules themselves positive or negative...

Страница 47: ...be connected in parallel The maximum permissible nominal current DC is doubled In this way it is possible to connect several strings in parallel They must have the same voltage Un1 Un2 Unm The number...

Страница 48: ...in any of the DC cables using a clip on ammeter Photovoltaic modules supply a DC voltage as soon as they are exposed to light Stripped and voltage free solar cables Whilst stripping wires ensure that...

Страница 49: ...tion Do not touch the exposed ends of the cables Avoid short circuits Do not connect any strings with a ground fault to the device CAUTION Damage to the PV generator in case of faulty configuration of...

Страница 50: ...rious injury or death due to the use of unsuitable not intrinsically safe or defective battery storage units Check the certification and release of the battery storage unit Check the battery storage u...

Страница 51: ...onnector polarity causes equipment damage in the DC connection if it is connected permanently Please check polarity of the DC connector before connecting the battery storage unit The connectors of the...

Страница 52: ...hreatening voltages Severe injuries and or death may occur if the cables and terminals are touched Observe the KACO blueplanet hy switch manual The device must be mounted in a fixed position before be...

Страница 53: ...ion cable must comply with the requirements described in 6 1 Especially in the case of longer cable lengths high quality communication cables and connectors must be used to ensure that the signal qual...

Страница 54: ...h to the I position Now that the device is ready for operation it will start operating as soon as sufficient voltage is applied to the PV input 240 VDC is required for the start After DC switch is tur...

Страница 55: ...he figure shows the standby display in which you can see that the basic requirements for starting the system have been met The PV system must have sufficient voltage for the start and the grid must be...

Страница 56: ...ted by the House symbol The direction of energy transfer PL direction per phase can be recognised by the following symbols Fig 36 Grid operation Supply to grid No energy transfer Energy is drawn from...

Страница 57: ...figure shows a compensated household consumption Fig 38 Compensated household consumption Household consumption is supplemented by public grid consumption Fig 39 Supply from the public grid When oper...

Страница 58: ...bol indicates that either standalone or standby power operation is enabled in the device Fig 42 Inverter in standalone mode 8 3 3 Selection menu Use the selection menu to display device information Th...

Страница 59: ...ent temperature in the device the currently assigned IP address the serial number of the device and its MAC address The information field closes when the Set button is pressed briefly The display show...

Страница 60: ...red current sensors for hy switch Fig 48 Selecting the current sensors 8 3 3 2 Battery Use the selection to activate the battery Selection for connecting the battery Fig 49 Battery symbol The battery...

Страница 61: ...o activate standalone or standby power operation Fig 53 Standalone or standby power activation The menu is displayed when the standalone or standby power operation is ready and can be activated To sto...

Страница 62: ...utton longer than 5 seconds The batteries are disconnected from the system Fig 55 Progress bar during shutdown After the device has been shut down the PV switch must be set to position 0 to switch the...

Страница 63: ...ages can be displayed simultaneously Display of warning messages fault messages on the display Fig 57 Faults and warnings on the display The warning messages fault messages are listed in chapter 9 3 I...

Страница 64: ...vice is restarted after the update requiring sufficient PV power for this purpose CAUTION No PV power If no PV power is available deactivating the battery can cause the device to shut down completely...

Страница 65: ...up to 5 minutes NOTE Opening the device is not permitted as this will invalidate the warranty Do not attempt to eliminate faults that are not described here in chapter Warning messages fault messages...

Страница 66: ...sing cleaning agents If the device is contaminated only clean the housing cooling fins housing cover display and the LEDs with a cloth NOTE Refer to our service and guarantee conditions on our homepag...

Страница 67: ...ons do not correspond to the limit values entered the device switches off A005 Grid voltage linked overvoltage The device is equipped with three phase grid monitoring which is used for island formatio...

Страница 68: ...he grid is stable otherwise an additional grid supply can increase grid instability For this reason the device checks the stability of the grid before each connection A081 Grid voltage FRT overvoltage...

Страница 69: ...ssed A171 A172 Hy switch Connecting cable Connecting cable between device and hy switch too long or defective A173 Hy Switch Voltage N PE Voltage between N and PE too high over 50 V Check the installa...

Страница 70: ...chnician in case of repeated faults E030 Battery overvoltage Switch off the battery and check the voltage at the battery connections A high input voltages can damage the device if the fault is present...

Страница 71: ...itialisation error Inform the service technician in case of repeated faults E191 Battery service General battery fault Please check the battery fault log for the exact cause of the fault E200 General...

Страница 72: ...tem components of hy switch I142 Battery communication The battery is switched to active but cannot be addressed Check the battery I171 Safety The initial password has not been changed Change password...

Страница 73: ...ble software versions Update software I911 hy switch connection Unstable connection to hy switch Check the installation I912 Power reduction overvoltage Power reduction due to overvoltage Wait until t...

Страница 74: ...e is still present at the DC connector BAT Severe injury or death will result if the live connections are touched Only touch the PV generator cables on the insulation Do not touch the exposed ends of...

Страница 75: ...l connections are externally accessible Lethal voltages are still present in the connections and cables terminals of the device even after the device has been switched off and disconnected Severe inju...

Страница 76: ...ay be unplugged under voltage but never under load 1 Use a screwdriver S_3 0 to push out the latch on the coupling 2 Leave the screwdriver in place 3 Disconnect the DC connector from the DC socket 1 S...

Страница 77: ...bracket at the top Fig 66 Tilt the device 30 and disengage it from the wall bracket 10 4 Packaging the device Device has been uninstalled 1 If possible always pack the device in the original packaging...

Страница 78: ...you need help solving a technical problem with one of our KACO products please contact our service hotline Please have the following information ready so that we can help you quickly and efficiently...

Страница 79: ...rsulm Germany Tel 49 7132 896 0 info kaco newenergy de www kaco newenergy com The text and figures reflect the current technical state at the time of printing Subject to technical changes No liability...

Страница 80: ...nslation of German original Important safety instructions These instructions form part of the product and must be carefully read observed and stored in a place which is freely accessible at all times...

Страница 81: ...t warranty conditions contact your system integrator You can download the current warranty conditions on the Internet at http www kaco newenergy com Definitions on product designations In these operat...

Страница 82: ...delivery 14 6 2 Transporting the component 14 6 3 Installation tool 15 7 Assembly and preparation 16 7 1 Unpacking the component 16 7 2 Installing the component 16 8 Installation and start up 18 8 1 G...

Страница 83: ...rs 11 Decommissioning and dismantling 32 11 1 Shutting down the component 32 11 2 Uninstalling the component 32 11 3 Disassembling the component 33 11 4 Packaging the component 33 11 5 Storing the com...

Страница 84: ...ystem These instructions also apply to the equipment related components and other parts of the system Storing the documents These instructions and other documents must be stored near the system and be...

Страница 85: ...arried out by an authorised electrician DANGER High risk Failure to observe this warning will lead directly to serious bodily injury or death WARNING Potential risk Failure to observe this warning may...

Страница 86: ...sult of the action End result 2 3 Target group All activities described in the document may only be carried out by specially trained personnel with the following qualifications Knowledge about how an...

Страница 87: ...e service and other setup specific requirements you will find the name plate with the following data on the left side panel of the product Product name Part no Serial number Date of manufacture Techni...

Страница 88: ...age is present using suitable voltage tester Keep the component closed when in operation The electrician is responsible for observing all existing standards and regulations The following applies Keep...

Страница 89: ...be met for grid connection to take place The permission of the relevant authorities may also be required in order to secure authorisation to connection to the grid The enclosed documentation is an int...

Страница 90: ...cture of the subnetwork to be compensated in single family houses it is typically located at the grid connection point In addition the measuring point enables no electricity from the batteries connect...

Страница 91: ...id inverters 4 3 Structure of the component Fig 2 Structure of the component with external connections Grid connection Building ti Ground PE external current sensor L3 external current sensor L2 exter...

Страница 92: ...external 5 Measuring speed Real time Installation Max cable length to the blueplanet hy switch 20 m AC cable cross section max 35 mm Communications connection 1 x RJ45 RS485 Connection for external cu...

Страница 93: ...e to the packaging that indicates that the component may have been damaged Obvious damage to the component 3 Send a damage report to the shipping company immediately 4 The damage report must be receiv...

Страница 94: ...subject the component to any shocks 6 3 Installation tool The codes given in the table below are used in all usage instructions for assembly installation maintenance and disassembly for the tools and...

Страница 95: ...3 Remove the component from the packaging 4 Place the protective packaging back into the carton Continue installing the component 7 2 Install the component Choosing the installation location Place the...

Страница 96: ...ully separate the two 2 Store the cover plate carefully until installation is complete 3 Attach the four dowels with the hole dimensions 153 mm x 247 mm to the mounting wall cf Fig 3 Component is moun...

Страница 97: ...itch off the grid voltage by turning off the external circuit breakers Do not touch the cables and or terminals busbars when switching the device on and off Keep the component closed when in operation...

Страница 98: ...le up to a maximum of 35 A for internal current sensors and 70 A for external current sensors Only consumers that are installed downstream of the component on the grid connection side and in the same...

Страница 99: ...grid parallel and standby power operation standard Fig 4 Installation of grid parallel and standby power operation Installation Grid parallel operation Fig 5 Installation of grid parallel operation L...

Страница 100: ...y Fig 6 Installation with separate external supply Integration according to grid types The component is suitable for integration into various grid types The wiring from the component in the local inst...

Страница 101: ...ntegration in TT grid 8 3 Connection to the power grid DANGER Serious injury or death from touching live parts Disconnect the electric circuits to be worked on from all power sources Switch off all in...

Страница 102: ...n must be chosen correctly Typically it is installed after the utility company s counter and before the first load output Observed the integration options shown in 8 2 Component is securely mounted se...

Страница 103: ...fully close the cable gland W_36 8 If you want to use external current sensors install them and connect the cables to the CS connections on the side L1 L2 L3 see Fig 10 9 Check that the phases or curr...

Страница 104: ...ction off grid PE Earth potential Fig 9 Grid connection with cable gland and assignment 8 4 Communication to the inverter The communication cable requires RJ45 plugs on both sides and must comply with...

Страница 105: ...vated when the blueplanet hybrid inverter is started This can also be used to make settings on the component e g the selection of the current sensors Please refer to the manual of the blueplanet hybri...

Страница 106: ...currents can be measured see 8 2 The current sensors can be selected on the blueplanet hybrid inverter via the user interface or the hy sys software For more information please refer to the operating...

Страница 107: ...lation engineer Repairs may only be carried out by authorised electricians The air inlets of the component may not be covered during operation 10 2 Cleaning Clean the exterior of the housing with a dr...

Страница 108: ...approx 20 m Test another communication cable if available 2 Check the correct connection to the grid and the correct earthing of the component The blueplanet hybrid inverter supplies the component wi...

Страница 109: ...ponent Comply with all safety regulations and current technical connection specifications of the responsible power supply company Shutdown sequence 1 Switch off the blueplanet hybrid inverter 2 Discon...

Страница 110: ...old down the cover 4 Check that no voltage is present using suitable voltage tester 5 Apply a voltage of 9 12 V to the XS500 socket with a suitable power supply unit Polarity Outside minus inside plus...

Страница 111: ...tain the component Comply with all safety regulations and current technical connection specifications of the responsible power supply company 1 Ensure that the component is disconnected from the power...

Страница 112: ...c hinges 11 4 Packaging the component Component is dismantled see 11 3 1 If possible always pack the component in its original packaging If this is no longer available an alternative is to use equival...

Страница 113: ...sure that the transport packaging is disposed of properly 13 Service and warranty If you need help solving a technical problem with one of our KACO products please contact our service hotline Please h...

Страница 114: ...ACO blueplanet hybrid inverters Page 35 NOTE Observe our general warranty conditions for inverters and accessories The maximum length of the warranty is based on the currently applicable national warr...

Страница 115: ...rsulm Germany Tel 49 7132 896 0 info kaco newenergy de www kaco newenergy com 3015682 02 220805 The text and figures reflect the current technical state at the time of printing Subject to technical ch...

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