4
KTI-XD63703
rev. 03/12/21
PREVENTATIVE MAINTENANCE
This is the safety alert symbol used for the PREVENTATIVE MAINTENANCE section of this manual to alert you to
potential personal injury hazards. Obey all instructions to avoid possible injury or death.
1. Always store the kit in a well protected area where it will not be exposed to inclement weather, corrosive vapors, abrasive dust,
or any other harmful elements.
2. Based on continuous engagement and disengagement of the hose from the cylinder, eventually it will become necessary to add
hydraulic fluid to the pump’s reservoir. Completely retract the ram before adding hydraulic fluid. Do not overfill in order to avoid personal
injury and hydraulic malfunction. Use only hydraulic jack oil,
Chevron Hydraulic Oil AW ISO 32 or its equivalent Unocal Unax AW 150
.
Other fluids will cause damage to the hydraulic seals.
IMPORTANT:
In order to prevent seal damage and kit failure, never use alcohol, hydraulic brake fluid or transmission oil in the pump.
3. Every kit owner is responsible for keeping the kit labels clean and readable. Use a mild soap solution to wash external surfaces
of the kit components but not any moving hydraulic components.
4. Do not attempt to make any hydraulic repairs unless you are a qualified hydraulic repair person that is familiar with this equipment.
Repairs must be performed by an authorized service center.
TROUBLESHOOTING
PROBLEM: RAM WILL NOT LIFT RATED LOAD
ACTION:
Turn reservoir fill screw (P7) counterclockwise two complete revolutions and wait 10 seconds. Turn screw clockwise
until tight and proceed to pump. If that does not fix the problem check the pump reservoir's fluid level. The proper amount
of fluid should be 12.8 ounces. Use only hydraulic jack oil. For any other problems contact K-Tool International hydraulic
service center.
Spreader Capacity
100% of Ram Capacity
100% of Ram Capacity
100% of Plunger Toe Capacity
25% of Ram Capacity
100% of Rubber Head Capacity
50% of Plunger Toe Capacity
25% of Ram Capacity
6% of Ram Capacity
APPLICABLE FORCE
FOR COMPONENT SET UPS
12% of Ram Capacity
