background image

12.9  Check  and  clean  heating  block

12.8  Carry  out  functional  test

12.7  Check  the  combustion  air  flue  gas  connection

6720813046-76.1N  

2.  

1.  

ÿ  Fill  the  condensate  siphon  with  approx.  ¼  l  of  water  and  reassemble  [2].

WARNING:  Risk  of  explosion  from  flammable  gases.

Fig.  45  Measuring  socket  on  the  mixing  device

gen.  

ÿ  Check  all  connections  for  correct  assembly

ÿ  Control  pressure  at  maximum  nominal  heat  output  at  the  mixing  device

<10,4  mbar  

GC9000iW  50  H  23  

ÿ  No  water  on  the  ignition  electrode,  the  monitor

<6,4  mbar  

ÿ  Clean  the  heating  block  if  the  measurement  result  is  as  follows:

Check  the  following  points:

ÿ  Set  the  hot  water  target  temperature  to  the  desired  temperature

GC9000iW  30  E(B)  23  

ÿ  No  steel  brush  required  for  mechanical  cleaning

To  clean  the  heating  block,  use  Junkers  burner  seals,  cleaning  brush  set  and  

cleaning  knife,  which  are  available  as  spare  parts.

whether  the  device  starts  heating  mode.

to  use.

Inspection  and  Maintenance  |  33

ÿ  After  inspection  and  maintenance,  check  whether  the  device  is  on

control  pressure

<4,5  mbar  

works  flawlessly.

CAUTION:  System  damage  due  to  short  circuit.

check  direction.

Use  a  flashlight  and  mirror  when  inspecting  the  heat  block.

fen.  

<5,5  mbar  

ÿ  Set  the  maximum  boiler  temperature  to  the  required  temperature  (ÿ  Chapter  8.2).

ing  electrode  or  other  electrical  components.

ÿ  Remove  the  cap  from  the  pressure  gauge  and  connect  the  pressure  gauge

•  Has  the  prescribed  air/exhaust  system  been  used?

device  type

eat.

NOTICE:  System  damage  due  to  incorrect  cleaning.

•  Have  the  implementation  regulations  contained  in  the  relevant  installation  

instructions  for  the  flue  gas  system  been  complied  with?

GC9000iW  20  E(B)  23  

Tab.  25  Check  control  pressure

If  mechanical  cleaning  is  required:

place.

ÿ  Enter  and  check  the  heat  request  via  the  control  unit,

GC9000iW  40  H  23  

Figure  44  Condensate  siphon

While  the  device  is  in  operation,  activate  and  check  the  heat  request  for  heating  and  

hot  water  on  the  device  controls  (operating  unit).

ÿ  Open  the  gas  tap.

ÿ  Remove  the  cover  of  the  test  opening.

ÿ  Clean  the  heating  block  if  it  is  extremely  dirty

6  720  612  659-49.3O

Cerapur  GC9000iW  

6720813052  (2016/10)  

Machine Translated by Google

Содержание Cerapur 9000i

Страница 1: ...Gas condensing boiler GC9000iW Installation and maintenance manual Cerapur 9000i Machine Translated by Google...

Страница 2: ...nal work 20 6 2 7 Storage tank temperature sensor connection 5 3 2 Opening the paneling 14 8 4 Settings menu 24 10 2 Servicemen 25 2 12 Connection Diagram 8th 6 2 9 Connecting external heating pump 12...

Страница 3: ...to life from poisoning with exhaust gases Any other use is improper Any resulting damage is excluded from liability action step Danger to life from poisoning with exhaust gases if combustion is insuf...

Страница 4: ...owing parts Device category gas type 7736700613 E with 3 way valve and pump 3 Side panels on the right Austria AT GC9000iW 30 EB 23 DE AT LU 2 1 These installation instructions contain important infor...

Страница 5: ...tric exhaust adapter 33 Safety valve 25 Heat block inspection port 34 Coding plug 2 6 1 GC9000iW 20 30 E B 9 Expansion tank 18 Burner lid 27 Gas fitting 2 Condensate siphon 11 Vent hose 20 Sight glass...

Страница 6: ...oduct Information 15 Z ndtrafo 31 On Off switch 32 Safety valve 2 7 1 GC9000iW 20 30 40 50 H 9 Blows 18 Combustion air test point 25 Heat block 34 Communication module connection 2 Condensate siphon 1...

Страница 7: ...be drained Various accessories are available for these devices The device is equipped with an integrated frost protection function 1 GC9000iW 20 30 40 50 H D Heating return union nut or G 1 union nut...

Страница 8: ...pump 22 Terminal strip for storage tank sensor 13 Cylinder temperature sensor 2 31 Power supply 230 V AC 5 Hot water temperature sensor 15 EMS Bus 24 Blows 8 Flow temperature sensor 27 Mains 230V 18...

Страница 9: ...oad Maximum connection pressure hot water 31 Well 1 37 59 1401 Unit 20 E 23 18 6 98 8 6 5 5 8 6 5 5 8 6 5 5 8 6 5 5 Connection heating water 1 37 19 3 148 4 47 220 na 3 1 Cerapur GC9000iW 71 water con...

Страница 10: ...e respective upper and lower limit values The remaining delivery height depends on the setting in the control unit and on the device type Setting 0 Modulation between the maximum and minimum character...

Страница 11: ...egional regulations technical rules and guidelines mercury 3 3 Changed regulations or supplements are also valid at the time of installation and must be complied with Ammonium 0 015 0 01 Zink Enter do...

Страница 12: ...t generator in m Transport the device to the installation site have it carried out by a specialist Installation gas exhaust gas and electrical connections and commissioning of the system must be carri...

Страница 13: ...ing them antifreeze agent e g B clearly the minimum concentration Only use anti corrosion agents if the manufacturer of the heating water additive has certified its suitability for the heat generator...

Страница 14: ...Inlet pressure 0 75 bar basic setting baby 5 3 4 Checking the size of the expansion vessel 15 l heating expansion vessel accessory A bypass in the heating system is not required The admission pressur...

Страница 15: ...tion Push the flue gas line into the sleeve as far as it will go 8 Rooms 1 Storage tank temperature sensor 2 3 way valve if no internal 3 way valve is present For more information see the relevant flu...

Страница 16: ...ndent controller and EMS BUS orange picture 23 4 PW2 circulation pump 230 V purple or switchable external heating pump purple 13 4 I1 potential free on off room temperature controller or potential fre...

Страница 17: ...nals GC9000iW 4 EMS BUS connection cable to the following function module The circulation pump can be controlled by the control system Systemregler CR 400 CW400 CW800 6 2 9 Connect external heating pu...

Страница 18: ...t Chapter 7 8 page 21 Connect the measuring hose 2 to the plus connection of the manometer 3 and to the measuring socket for the gas connection pressure 1 When the chimney sweep mode is called up the...

Страница 19: ...gas type conversion set according to the enclosed installation instructions and after each conversion set the gas air ratio Close the gas tap After working on gas carrying parts tight Figure 28 Remov...

Страница 20: ...scribed below fill out the commissioning report Chapter 7 8 Tab 13 CO2 and O2 values The thermal disinfection temperature is set on the control unit between 60 C and 80 C Min part load overpressure op...

Страница 21: ...t maximum nominal heat output ppm System hydraulics checked comments C Gas flow rate at minimum Tab 15 Set minimum nominal heat output Total length approx Heating pump O2 at minimum nominal heat outpu...

Страница 22: ...measurement report here Completed and attached the Settings in the service menu sticker Heating control set comments Commissioning includes checking the setting values the optical leak test on the dev...

Страница 23: ...onding value with the b button Display to press With the chimney sweep button the device can be put into operation to carry out measurements long button press Display ECO Only active status icons are...

Страница 24: ...re 36 Settings menu Operation or fault code Setting the temperature 8 3 1 Manual operation emergency operation Ensure that the device can dissipate its heat Device settings can be read out and changed...

Страница 25: ...eration especially if there is a risk of frost IDEAS PUMP MODULE or Press the back button repeatedly until the standard display appears HEATING WW ISTTEMP FLOW TEMP TARGET Shut down the heating system...

Страница 26: ...nfo Flow temperature setting Chapter 8 2 page 23 Info current ionization current A Settings setting range PUMP MAP Info Set value for the hot water temperature Chapter 8 2 page 23 LIMITS 3 WAY MIXING...

Страница 27: ...menu item POWER BASED Pump power proportional to the heat output SETTINGS PUMP MIN POWER and NF MODULE Compare the measurement result with the gas data tables page 10 NO VERSE CONTROL UNIT PUMP IN PW...

Страница 28: ...e compensated controllers The heating pump is only switched on when required THERM DISINF storage devices only Setting range Settings in OFF Power off 10 74 5 x 3 MINUTES H Perform thermal disinfectio...

Страница 29: ...L OFF ON Power on IGNITION Minimum nominal heat output maxima Upper limit of the maximum heat output Limits the Ein le nominal heat output A 3WV IN CENTER POS OFF 30 82 88 C Limits the setting range f...

Страница 30: ...electric shock 30 50 70 BASIC SETTINGS Escaping exhaust gas can lead to poisoning Split 10 2 6 RESET To protect the environment we use the best possible technology and materials taking economic aspec...

Страница 31: ...aults starting on page 36 NOTICE Damage to the seal The last fault saved can be viewed in the service menu under INFO If the cover plate is not tightly seated the seal can burn Inspection and maintena...

Страница 32: ...tomatic air vent and all couplings in the device Fig 42 Remove the burner 32 Inspection and Maintenance All gas and water carrying pipes for signs of corrosion Unlock condensate siphon 1 Push the cond...

Страница 33: ...e check whether the device is on control pressure 4 5 mbar works flawlessly CAUTION System damage due to short circuit check direction Use a flashlight and mirror when inspecting the heat block fen 5...

Страница 34: ...o clean the heating block from top to bottom Do not push the measuring pins of the multimeter too deeply into the connectors to avoid damage 34 Inspection and Maintenance Figure 46 cleaning knife len...

Страница 35: ...pressure of the heating system Call up the last fault stored in the control unit Inspection and Maintenance 35 bar min 11 Clean condensate siphon 12 Check strainer in cold water pipe 15 Check electri...

Страница 36: ...the heating system for leaks Blocking interference interference class B class Check the wiring and function of the storage tank temperature sensor component if necessary O The device is in the chimney...

Страница 37: ...g burner operation 2 3 2 Check the dynamic gas pressure Check the water side of the heating block and replace if necessary V Coding plug not recognized description In the service menu under SETTINGS S...

Страница 38: ...the minimum heat output 2 5 5 Check wiring and plug connection of burner control unit 2 9 0 Replace the automatic burner and check the operating behavior of the device O Component test The device is i...

Страница 39: ...mber Check connection cable for interruption or short circuit replace if necessary Check the numbers on the automatic burner If the blocking fault persists for a long time the blocking fault becomes a...

Страница 40: ...ud humming noises Set the pump output or pump map correctly and to maximum output Check the gas air ratio and correct if necessary 13 4 1 More information Check the gas valve and replace if necessary...

Страница 41: ...6720813052 2016 10 Cerapur GC9000iW 41 notes Machine Translated by Google...

Страница 42: ...6720813052 2016 10 Cerapur GC9000iW 42 notes Machine Translated by Google...

Страница 43: ...Cerapur GC9000iW 6720813052 2016 10 43 notes Machine Translated by Google...

Страница 44: ...parts advice www haustechnik ch Phone 01 797 220 Thermotechnology division www junkers com Tobler Haustechnik AG Phone 0 18 06 337 337 Service number Service Care of skilled trades Customer Service A...

Страница 45: ...Machine Translated by Google...

Отзывы: