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I 1

0708

.GB

Index

A

Correct Application

B

Truck Description

1

Application ........................................................................................... B 1

2

Materials .............................................................................................. B 1

3

Assemblies and Functional Description  .............................................. B 2

4

Standard Version Specifications  ......................................................... B 4

4.1

Performance data for standard trucks ................................................. B 4

4.2

Dimensions ......................................................................................... B 4

5

EN norms  ............................................................................................ B 7

5.1

Conditions of use  ................................................................................ B 7

6

Identification points and data plates .................................................... B 8

6.1

Data plate  ........................................................................................... B 10

C

Transport and Commissioning

1

Lifting by crane .................................................................................... C 1

2

Securing the truck during transport  ..................................................... C 1

3

Using the truck for the first time .......................................................... C 2

D

Battery Maintenance, Charging & Replacement

1

Safety regulations for handling acid batteries ..................................... D 1

2

Battery types  ....................................................................................... D 2

3

Charging the Battery  ........................................................................... D 2

4

Battery discharge indicator .................................................................. D 3

5

Battery Replacement ........................................................................... D 4

E

Operation

1

Safety Regulations for the Operation of Forklift Trucks ...................... E 1

1.1

Additional clause to the safety regulations for operating 
an explosion-proof industrial truck (

) ............................................... E 2

2

Controls   ............................................................................................. E 3

3

Starting up the truck  ............................................................................ E 4

4

Industrial truck operation ..................................................................... E 5

4.1

Safety regulations for truck operation  ................................................. E 5

4.2

Travel, Steering, Braking ..................................................................... E 6

4.3

Lifting and depositing loads ................................................................. E 7

4.4

Parking the truck securely ................................................................... E 8

5

Troubleshooting .................................................................................. E 9

I 1

0708

.GB

Index

A

Correct Application

B

Truck Description

1

Application ........................................................................................... B 1

2

Materials .............................................................................................. B 1

3

Assemblies and Functional Description  .............................................. B 2

4

Standard Version Specifications  ......................................................... B 4

4.1

Performance data for standard trucks ................................................. B 4

4.2

Dimensions ......................................................................................... B 4

5

EN norms  ............................................................................................ B 7

5.1

Conditions of use  ................................................................................ B 7

6

Identification points and data plates .................................................... B 8

6.1

Data plate  ........................................................................................... B 10

C

Transport and Commissioning

1

Lifting by crane .................................................................................... C 1

2

Securing the truck during transport  ..................................................... C 1

3

Using the truck for the first time .......................................................... C 2

D

Battery Maintenance, Charging & Replacement

1

Safety regulations for handling acid batteries ..................................... D 1

2

Battery types  ....................................................................................... D 2

3

Charging the Battery  ........................................................................... D 2

4

Battery discharge indicator .................................................................. D 3

5

Battery Replacement ........................................................................... D 4

E

Operation

1

Safety Regulations for the Operation of Forklift Trucks ...................... E 1

1.1

Additional clause to the safety regulations for operating 
an explosion-proof industrial truck (

) ............................................... E 2

2

Controls   ............................................................................................. E 3

3

Starting up the truck  ............................................................................ E 4

4

Industrial truck operation ..................................................................... E 5

4.1

Safety regulations for truck operation  ................................................. E 5

4.2

Travel, Steering, Braking ..................................................................... E 6

4.3

Lifting and depositing loads ................................................................. E 7

4.4

Parking the truck securely ................................................................... E 8

5

Troubleshooting .................................................................................. E 9

Содержание AMX 10 Inox Pro Ex

Страница 1: ...Operating instructions 51021985 AMX E 10 INOX INOX PRO AMX 10 INOX PRO Ex G 12 05 07 08...

Страница 2: ...explanations are indicated by the following graphics F Used before safety instructions which must be observed to avoid danger to personnel M Used before notices which must be observed to avoid materi...

Страница 3: ...0108 GB...

Страница 4: ...uck for the first time C 2 D Battery Maintenance Charging Replacement 1 Safety regulations for handling acid batteries D 1 2 Battery types D 2 3 Charging the Battery D 2 4 Battery discharge indicator...

Страница 5: ...truck for maintenance and repairs F 7 7 2 Replacing the Hydraulic Oil AMX F 8 7 3 Replacing the Hydraulic Oil AMX E F 8 7 4 Checking electrical fuses F 9 7 5 Recommissioning F 10 8 Decommissioning the...

Страница 6: ...he industrial truck himself or on whose behalf it is used In special cases e g leasing or renting the proprietor is considered the person who in accordance with existing contractual agreements between...

Страница 7: ...1205 GB A 2...

Страница 8: ...calculated according to the type and number of pallets transported 2 Materials 1 AMX E Inox Pro 2 AMX Inox Pro Inox Pro Ex Material Comparison AMX AMX E Inox AMX AMX E Inox Pro AMX Inox Pro Ex Rahmen...

Страница 9: ...n 1 t Load fork 2 t Scissors 3 t Bearing thrust strap 4 t Load wheels 5 t Steer wheels 6 t Support leg 7 t Hydraulic cylinder 8 t Control handle 9 t Lift lower load fork handle t Standard equipment o...

Страница 10: ...rust strap 13 t Load wheels 14 t Battery connector 15 t Support leg 16 t Steer wheels 17 t Hydraulic unit 18 t Hydraulic cylinder 19 t Control handle 20 t Lift lower fork button t Standard equipment o...

Страница 11: ...08 0 05 m s Lift motor output where s3 10 0 9 kW Battery voltage rated capacity k5 12 60 V Ah Battery weight 20 Kg Description AMX 10 Inox Inox Pro Inox Pro Ex AMX E 10 Inox Inox Pro h3 Lift 800 800 m...

Страница 12: ...B 5 0708 GB AMX Inox Inox Pro Inox Pro Ex...

Страница 13: ...0708 GB B 6 AMX E Inox Inox Pro...

Страница 14: ...e with EN 12895 including the normative procedures contained therein Z No changes to electric or electronic components or their arrangement may be made without the written agreement of the manufacture...

Страница 15: ...decals Do not stand under the load handler Do not stand on the load handler 22 Capacity Qmax 23 Load centre of gravity decal 24 Truck data plate 25 Correct operation loading decal 26 Danger of trappin...

Страница 16: ...d handler Do not stand on the load handler 28 Capacity Qmax 29 Load centre of gravity decal 30 Truck data plate 31 Correct operation loading decal 32 Danger of trapping warning 33 Explosion proof deca...

Страница 17: ...anufacture 36 Net weight in kg 37 Manufacturer 38 Manufacturer s logo 39 Rated capacity kg 40 Serial no Item Description 41 Type 42 Reference ATEX 43 Year of manufacture 44 Net weight in kg 45 Manufac...

Страница 18: ...he harness in such a way that they do not come into contact with any parts of the truck when it is being raised 2 Securing the truck during transport F The truck must be securely fastened when transpo...

Страница 19: ...eteness and satisfactory condition of the equipment Install battery where required Do not damage battery cables only AMX E Charge the battery only AMX E see Chapter D Commission the truck in accordanc...

Страница 20: ...coating of dielectric grease Batteries with non insulated terminals must be covered with a non slip insulation mat Battery disposal Batteries may only be disposed of in accordance with national envir...

Страница 21: ...disconnect the battery and the charger when the charger is switched off Connect the charger to the battery Then connect the charger to a suitable mains socket 230 V 10 Charge the battery until the gr...

Страница 22: ...battery when the LED is flashing red Further operation will damage the battery Battery depletion occurs and the voltage drops below the minimum level Z Lifting is cut out when 20 residual capacity is...

Страница 23: ...attery panel Undo the terminal screws and remove the battery cable from the terminals M Place the battery connector or the battery cable in such a way that they will not get caught on the truck when t...

Страница 24: ...ke problems must not be used until they have been rectified Repairs The driver must not carry out any repairs or alterations to the forklift truck without the necessary training and authorisation to d...

Страница 25: ...and caustic solutions can cause a reduction or complete failure of electrical electronic energy conducted to the ground The truck and transport routes must be treated accordingly It is the sole respon...

Страница 26: ...lifts lowers load fork Item Control Display Function 3 Battery discharge indicator t Indicates the battery charge status see Chapter D 4 Control handle t Used to steer and brake the truck 5 Lift lower...

Страница 27: ...e hazardous area Checks and operations to be performed before starting daily work Inspect the entire truck especially the wheels and the load handler for visible signs of damage AMX E only Check wheth...

Страница 28: ...es and inclines Slopes or inclines may only be negotiated if they are designated traffic routes are clean and have a non slip surface and providing they can be safely negotiated in accordance with the...

Страница 29: ...ler 8 handle 11 Z AMX When moving a laden truck the handle 9 must be in the neutral position Steering Move the control handle 1 to the left or right M On narrow bends the tiller extends outside the tr...

Страница 30: ...the fork if necessary by pressing the button in the Lower direction Fully insert the forks of the truck underneath the load Raise Lower Lift AMX Push handle in the Lift direction Lift the fork by mov...

Страница 31: ...support legs are eccentric so that they can be adjusted according to their gradual state of wear 4 4 Parking the truck securely F Always park the truck securely Do not park the truck on an incline Th...

Страница 32: ...e Action Load cannot be lifted or is not lifted on first pump stroke Hydraulic oil level too low Air in hydraulic system Seals leaking valves do not close Check hydraulic oil level Pump load handler f...

Страница 33: ...1205 GB E 10...

Страница 34: ...sonnel The manufacturer s service department has field technicians specially trained for these tasks We therefore recommend a maintenance contract with the manufacturer s local service centre Lifting...

Страница 35: ...en repairing or replacing hydraulic electric or electronic components or assemblies always note the truck specific settings Tyres The quality of tyres affects the stability and performance of the truc...

Страница 36: ...als to prevent damage due to wear The service intervals stated are based on single shift operation under normal operating conditions They must be reduced accordingly if the truck is to be used in cond...

Страница 37: ...onnections for leaks and and check damage t 5 3 Make sure hydraulic unit is sealed check for damage and test attachment t 5 4 Check oil level t 5 5 Replace hydraulic oil and filter cartridge t 5 6 Tes...

Страница 38: ...6 2 Check all cables are secure and check for damage t 6 3 Check fuse ratings t 6 4 Make sure switches are secure and are operating correctly t Battery 7 1 Check acid density acid level and cell volta...

Страница 39: ...0708 GB F 6 6 Lubrication Schedule g Contact surfaces Hydraulic oil filler neck s Grease nipple Cold Store Application A E s B...

Страница 40: ...ure must be disposed of in accordance with regulations Grease guidelines 7 Maintenance Instructions 7 1 Preparing the truck for maintenance and repairs All necessary safety measures must be taken to a...

Страница 41: ...ith the opening Close opening with tank stopper Pump up the forks fully 7 3 Replacing the Hydraulic Oil AMX E Draining the oil Fork must be in lowered position Remove the eight clamps from the oil con...

Страница 42: ...trical fuses Prepare the truck for maintenance see Chapter 7 1 Check all fuse ratings in accordance with the table replace if necessary Item Description To protect 2 F2 Pump motor 80 A 3 2 F1 Overall...

Страница 43: ...ngs are not damaged If the truck is to be out of service for more than 6 months further measures must be taken in consultation with the manufacturer s service department 8 1 Prior to decommissioning T...

Страница 44: ...d replace if necessary Start up the truck see Chapter E AMX E only Clean the battery grease the terminals and connect the battery Charge the battery see Chapter D Start up the truck see Chapter E Z Ba...

Страница 45: ...eness of the safety mechanisms based on the technical regulations and principles governing the inspection of forklift trucks A thorough test of the truck must be undertaken with regard to its technica...

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