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5 Installation

48

5.5.2

Special modules

Replacing the module insert of a router module 705040

For service purposes, the case (D) can remain in the system; only the module insert (B) is re-
placed. Thanks to the hot connect functionality of the router module, this can even be per-
formed during operation with the corresponding configuration (alias device address).
The new module insert also has a new nameplate (F), which differs from the old one at least
with regard to the fabrication number and is no longer identical to nameplates (E) and (C) on
the case (D).
Therefore, in the event of replacement, the module insert will be supplied along with a new
nameplate that will be affixed to the case (D) in place of the old nameplate (C). This means that
the specifications of nameplates (F) and (C) once again correspond to one another.

Removing the module insert

(A)

(E)

(B)

(D)

(F)

(C)

Step

Activity

1

Pull off the connection cables if required (Bus In, Bus Out1, Bus Out2).

2

Pull off the wired terminal strip (A) toward the front.

3

Press the old module insert (B) together on the grooved surfaces at the top and bottom and
remove from the case (D).

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Содержание mTRON T

Страница 1: ...re PCC Plant Visualization Software SVS3000 Programming system CODESYS LAN Com2 RS422 485 or RS232 Modbus master slave or PROFIBUS DP slave System bus Com1 RS422 485 or RS232 Modbus master slave Com1 Com2 USB RS422 485 or RS232 Modbus master slave connection for bar code scanner RS422 485 or RS232 Modbus master slave connection for bar code scanner Host and device max 100 m max 100 m ...

Страница 2: ......

Страница 3: ...mentation on the Internet 20 1 3 5 Training documents on the Internet 20 1 4 Available technical documentation 21 1 4 1 General information 21 1 4 2 Base units 21 1 4 3 Input output modules 21 1 4 4 Special modules 22 1 4 5 Operating visualization recording 22 1 4 6 Power supply units 22 2 Safety information 23 2 1 Warning symbols 23 2 2 Note signs 23 2 3 Intended use 24 2 4 Qualification of perso...

Страница 4: ... 5 4 1 Multifunction panel 45 5 5 Replacing module inserts 46 5 5 1 Input output modules 46 5 5 2 Special modules 48 6 Electrical connection 51 6 1 Installation notes 51 6 2 Electrical isolation 53 6 3 Voltage supply 55 6 4 Current load 57 6 5 System bus 59 7 Startup and configuration 63 7 1 Setup program 64 7 2 Multifunction panel 840 65 8 Appendix 67 8 1 General technical data 67 8 1 1 Directive...

Страница 5: ...5 Contents 8 2 System expansion system version 02 71 8 3 Training courses seminars 72 ...

Страница 6: ...Contents 6 ...

Страница 7: ...ctured 2 Safety information Symbols and types of figures used and their meanings 3 Receipt of goods storage and transport Checking the delivery for damage and completeness Notes on storage and transport Handling the packaging material Notes on disposal 4 Identifying the device version Detecting which device version is indicated by the specifications on the nameplate 5 Installation Correctly fittin...

Страница 8: ...nd medium size machine lines are possible due to the integra tion of an optional PLC including programming system according to IEC 61131 3 The base unit is equipped with a sturdy metal case the router module and the input and output modules are equipped with a plastic case All these devices can be fitted on a 35 mm DIN rail The multifunction panel with TFT touch screen has a metal case with decor ...

Страница 9: ...upply as well as the operating status of a module and of the interfaces Central processing unit Additional base units in preparation The central processing unit is the basis for the maximum ex tension of the system Nine program generators option 64 limit values are monitored An integrated PLC acc to IEC 61 131 3 option Math and logic function option for all connected multichannel controller module...

Страница 10: ... measuring probes Thermocouples RTD tempera ture probes resistance transmitters resistance potentiome ters or standard signals current or voltage The analog inputs are electrically isolated from each other Three option slots for the extension of up to four universal analog inputs eight digital inputs three analog outputs or eight digital outputs Supported controller types Two state controller thre...

Страница 11: ...tage The analog inputs are electrically isolated from each other Customer specific linearization possible by using a formula or up to 45 pairs of values Limit value monitoring Automatic configuration after the module insert has been ex changed during service work A digital input DC 0 24 V is also provided Dimensions W x H x D 22 5 mm x 103 6 mm x 101 5 mm without connection elements For further in...

Страница 12: ...l cabinets decentralized arrangement It uses the system bus to link modules to the base unit or the multifunction panel Up to 100 m distance between two router modules or between a router module and the base unit or the multifunction panel Up to 30 router modules are possible The router module operates at a voltage supply of DC 24 V and supplies the connected input output modules No configuration ...

Страница 13: ...etpoint values and batch texts are directly entered on the screen Data archiving and evaluation with PC The multifunction panel operates at a voltage supply of DC 24 V A setup program can be used to comfortably configure the multifunction panel Two interfaces for field bus applications optional RS232 Modbus RTU as master or slave RS422 485 Modbus RTU as master or slave One USB device interface set...

Страница 14: ...ls and 640 480 pixels Different case materials plastics metal Protection type IP65 at the front Voltage supply DC 24 V Ethernet interface RJ45 for connection to the system Up to four operating panels per central processing unit PLC option required Specific process screens for operating the system Direct access to PLC variables System structure For further information Refer to data sheet 705065 ...

Страница 15: ...imum current inrush Floating DC OK relay contact Efficiency up to 93 5 Active power factor correction PFC Active filter against mains transients Quick connection due to spring cage terminals Dimensions W x H x D 705090 05 33 40 mm x 130 5 mm x 121 5 mm 705090 10 33 60 mm x 130 5 mm x 121 5 mm For further information Refer to data sheet 705090 ...

Страница 16: ...0 6 Professional evaluation software to manage archive visualize and evaluate process data measuring data batch data messages The process data can be imported via USB memory stick or pro vided by the software PCC Data memory Clearly arranged and easy backup and ar chiving of all process data in a data file Data backup Archive data can directly be imported from CD DVD and then displayed Data export...

Страница 17: ... masks process group trend screens Easy and quick application creation Extensive library with predefined graphical elements System operation via group masks Extensive documentation function with continuous and batch related evaluation Search function for date time plant and batch criteria to be defined Automatic print and data export Recipe function Quick and easy commissioning startup due to inst...

Страница 18: ...tem manual describes the scope of services of the measuring control and automation system and provides all information for project design and startup Index divider 1 System description summarizes the information applicable to all modules Module specific descriptions in the following sections complement the specifications stated here Index divider 2 Setup program describes the project design of the...

Страница 19: ... scope of delivery of the respective software B 705000 6 Setup program The manual describes the function of the setup program B 709701 0 PC evaluation software PCA3000 The operating manual describes the operation and the features of the PC evaluation software The PC evaluation software helps to visualize and evaluate the recorded process data mea surement data batch data messages etc B 709702 0 PC...

Страница 20: ... top right e g 705001 for the central processing unit and start the search The search results are listed 2 Select product click the link 3 In the Documentation dropdown list select the desired documentation in the required national language click the link 4 Open the PDF document or save it as a file Step Action 1 On the JUMO website navigate to the Support Services area 2 In the Information Traini...

Страница 21: ...it Data sheet T 705001 X Operating manual B 705001 0 X Modbus interface description B 705001 2 0 X Installation instructions B 705001 4 X X Product Type of documentation No Printed PDF file Multichannel controller module Data sheet T 705010 X Operating manual B 705010 0 X Installation instructions X X Relay module 4 channel Data sheet T 705015 X Operating manual B 705015 0 X Installation instructi...

Страница 22: ...5040 4 X X Product Type of documentation No Printed PDF file Multifunction panel 840 Data sheet T 705060 X Operating manual B 705060 0 X Modbus interface description B 705060 2 0 X Installation instructions B 705060 4 X X Operating panels Data sheet T 705065 X Product Type of documentation No Printed PDF file 24 V power supply units Data sheet T 705090 X Operating instructions QS5 241 X Operating ...

Страница 23: ... cautionary measures are not taken Only use the ESD packages intended for this purpose to return device inserts assembly groups or assembly components READ DOCUMENTATION This symbol placed on the device indicates that the associated device documentation has to be observed This is necessary to recognize the kind of the potential hazards as well as the measures to avoid them NOTE This symbol refers ...

Страница 24: ...ation related dangers e g due to missing safety devices or incorrect settings 2 4 Qualification of personnel This document contains the necessary information for the intended use of the modules to which it relates It is intended for technically qualified personnel who have received special training and have the appropriate knowledge in the field of automation technology measuring process and con t...

Страница 25: ...ot forget to state the following Description of the application and Description of the error that has occurred The accompanying letter for repair can be downloaded online from the manufacturer s website use the search function if necessary 3 3 2 Protection against electrostatic discharge ESD ESD electrostatic discharge To prevent damage from ESD electronic modules or components must be handled pac...

Страница 26: ...ctrostatic discharges can damage modules or components For transport purposes use only the ESD packaging provided DISPOSAL Devices and or replaced parts should not be placed in the refuse bin at the end of their ser vice life as they consist of materials that can be recycled by specialist recycling plants Dispose of the device and the packaging material in a proper and environmentally friendly man...

Страница 27: ...n replacing a module insert or retrofitting optional modules Content The nameplates contain important information This includes Device type Compare the specifications on the nameplate with the order Identify the supplied device version using the order details of the respective module Part no TN The part no clearly identifies an article in the catalog It is important for communication between the c...

Страница 28: ...Nr Among other things the fabrication number contains the date of production year week Example F Nr 0070033801211010006 The figures concerned are in positions 12 13 14 and 15 from the left The device was therefore produced in the 1st calendar week of 2011 ...

Страница 29: ...575577 MiniDVD with setup program full version programming software CODESYS V3 and detailed documentation incl USB cable 00569494 PC Evaluation Software PCA3000 00431882 Release automatic print for PC Evaluation Software PCA3000 00505548 PCA Communication Software PCC 00431879 Plant Visualization Software JUMO SVS3000 See data sheet 700755 USB cable A plug mini B plug 3 m 00506265 Article Part no ...

Страница 30: ...rticle Part no Modules for option slots expansion boards Analog input 00569497 Relay changeover contact 00569498 2 relays N O contacts with common pole 00569499 Analog output 00569500 2 digital inputs 00569501 Solid state relay 1 A 00569502 2 open collector outputs 00569503 ...

Страница 31: ...r operating instructions must be observed Installation position The DIN rail should be mounted horizontally so that all modules are arranged vertically Other wise the admissible ambient temperature range will be restricted Space requirement The modules require the minimum distances shown in the following figure for the purpose of installation dismounting and for future maintenance or replacement I...

Страница 32: ...n be managed by one central processing unit Cover Once all modules are installed the cover B must be positioned on the DIN rail from the right and moved to the left against the final module B1 It protects the contacts of the final module against touching and contamination The cover is included in the scope of delivery of the central processing unit and therefore does not need to be ordered separat...

Страница 33: ... of delivery of the central processing unit and the router mod ule It therefore does not need to be ordered separately End brackets The final mechanical element of the DIN rail is formed by an end bracket C on each side The right end bracket is positioned on the DIN rail from the outside moved to the left against the cover C2 and fastened with a screwdriver C3 The left end bracket is mounted accor...

Страница 34: ...ing unit or A router module These modules connect the input output modules to the voltage supply and the system bus NOTE To determine the required minimum width of the DIN rail the widths of the individual modules are to be added see technical data of the modules in the respective data sheet or the module specific installation instructions The widths of the cover 17 5 mm and both end brackets each...

Страница 35: ...re A A2 A1 Step Activity 1 Mount the central processing unit A on the DIN rail from below and press upward A1 2 Pivot the central processing unit A toward the rear until it snaps into place A2 3 Position the end bracket B on the DIN rail and move to the right against the central pro cessing unit B3 Fasten the end bracket using a screwdriver B4 B B3 B4 ...

Страница 36: ... Setup LAN Bus Out 2 If required use a screwdriver to release the wired terminal E of the central processing unit A and pull off toward the front E1 3 Fully release the end bracket D using a screwdriver D2 press upward from below pivot toward the front and remove from the DIN rail Note The end bracket does not need to be removed from the DIN rail if there is sufficient space to the side to move it...

Страница 37: ...d from the DIN rail if there is sufficient space to the side to move it at least 10 mm to the right 5 Move the modules B on the right next to the central processing unit A to the right B4 until the side contacts of the central processing unit are exposed These modules are isolated from the voltage supply and the system bus 6 Press the central processing unit A upward from underneath A5 pivot off t...

Страница 38: ...annel controller module A in the DIN rail from above A1 2 Pivot the multichannel controller module A downward until it snaps into place A2 3 Move the multichannel controller module A to the left against the previous module A3 until the plug connections for the voltage supply and the system bus are connected 4 Position additional modules B and move to the left against the previous module B4 5 After...

Страница 39: ...ition the end bracket D on the DIN rail and move to the left against the cover D6 7 Fasten the end bracket D using a screwdriver D7 For this purpose ensure that the end bracket and the cover are positioned flush against the final module Step Activity ...

Страница 40: ...m the DIN rail Note The end bracket does not need to be removed from the DIN rail if there is sufficient space to the side to move it at least 20 mm to the right 2 Move the cover C to the right C2 until the side contacts of the neighboring module are exposed Then release the cover at the bottom using a screwdriver press upward and remove from the DIN rail Note The cover does not need to be removed...

Страница 41: ...t next to the multichannel controller module that is to be replaced are exposed The multichannel controller module is isolated from the voltage supply and the system bus This is a prerequisite for the dismounting of the multichannel controller module 5 If required pull off the wired terminals E of the multichannel controller module A toward the front E5 6 Insert a suitable screwdriver F into the u...

Страница 42: ...in the DIN rail from above A1 2 Pivot the router module A downward until it snaps into place A2 3 Position the end bracket B on the DIN rail and move to the right against the router module B3 4 Fasten the end bracket B using a screwdriver B4 For this purpose ensure that the end bracket is positioned flush against the router module A1 A2 B A B3 B4 A ...

Страница 43: ...Out1 or Bus Out2 router modules multi function panel are isolated from the system bus 2 If required use a screwdriver to release the wired terminal D of the router module A and pull off toward the front D1 The connection to the voltage supply is isolated 3 Fully release the end bracket B using a screwdriver B2 press upward from below pivot toward the front and remove from the DIN rail Note The end...

Страница 44: ... until the side contacts on the right side of the router module are exposed 5 Insert a suitable screwdriver C into the unlocking slot of the router module A4 and press upward C5 6 Pivot the router module A upward off the DIN rail A6 and remove it Step Activity ...

Страница 45: ...balls facilitate the mounting but do not replace the fas tening elements step 2 2 Insert the fastening elements C into the recesses of the case C3 and use a screwdriver D to evenly clamp them against the rear side of the panel with a torque of 0 5 Nm D4 A B B2 A1 C C C3 C3 D D4 C C C C C C C3 C3 C3 C3 C3 C3 B2 B NOTE The provided template is to be used to create the panel cut out This is the only ...

Страница 46: ...ction panel The new module insert also has a new nameplate G which will differ from the old one at least with regard to the fabrication number and is no longer identical to nameplates E and C on the case D Therefore in the event of replacement the module insert will be supplied along with a new nameplate that will be affixed to the case D in place of the old nameplate C This means that the specifi...

Страница 47: ...rfaces at the top and bottom and remove from the case D 4 For the multichannel controller module also remove the modules F of the expansion slots from the case D toward the front if required Step Activity 1 Affix the new nameplate in place of the old nameplate C in the case 2 For the multichannel controller module also insert the modules F of the expansion slots into the case D if required 3 Hold ...

Страница 48: ...regard to the fabrication number and is no longer identical to nameplates E and C on the case D Therefore in the event of replacement the module insert will be supplied along with a new nameplate that will be affixed to the case D in place of the old nameplate C This means that the specifications of nameplates F and C once again correspond to one another Removing the module insert A E B D F C Step...

Страница 49: ... the case D For this purpose ensure that the board of the module insert slides into the guide rails of the case 3 Reattach the wired terminal strip A 4 Reconnect the connection cables if required Bus In Bus Out1 Bus Out2 NOTE When mounting the module insert ensure that the snap holders under the grooved surfaces audibly snap into place NOTE The availability of the system can be increased through t...

Страница 50: ...5 Installation 50 ...

Страница 51: ...bles are as short as possible Ensure that the equipotential bonding is correct Electrical safety Isolate power supply units from the voltage supply on the primary side if there is a risk of touching parts with dangerous electrical voltage e g 230 V in the course of work The fuse rating of the power supply units on the primary side should not exceed a value of 10 A inert With modules with relay or ...

Страница 52: ...gnetic compatibility meets the standards and regulations cited in the techni cal data The USB device interface and voltage supply in the central processing unit 705001 are not electrically isolated In general please observe the specifications regarding electrical isola tion ...

Страница 53: ...0 V DC 50 V AC 3800 V AC 30 V DC 50 V AC 30 V DC 50 V AC 30 V DC 50 V AC 30 V DC 50 V AC 30 V DC 50 V AC 30 V DC 50 V Digital output 4 AC 30 V DC 50 V Analog input 4 Digital input 7 to 8 Digital input 5 to 6 Analog output 3 Analog output 1 Relay output 10 Relay output 5 Open collector output 9 to 10 Open collector output 5 to 6 Solid state relay output 10 Solid state relay output 5 AC 3800 V AC 80...

Страница 54: ...DIN EN 50178 Analog input 1 Analog input 4 Special modules Multifunction panel 840 705060 Operating visualization recording Com 1 Com 2 USB host USB device Ethernet System bus In AC 30 DC 50 V AC 1500 V AC 1500 V AC 30 V DC 50 V Digital input output module 12 channel 705030 Digital input output 1 to 12 AC 30 V DC 50 V System bus Out 2 AC 500 V System bus Out AC 1500 V AC 30 DC 50 V AC 30 DC 50 V A...

Страница 55: ... strip with Push In tech nology that can be removed after releasing the screw connection Voltage supply of a base unit using the example of a central processing unit The router module has identical connections to the voltage supply note the reversed arrange ment of the 24 V and GND terminals NOTE The external voltage supply for the digital input output module 12 channel and the voltage sup ply for...

Страница 56: ...t voltage of DC 19 2 V To prevent this the output voltage of the power supply has to be increased if possible Hereby it is important to ensure that the maximum allowable input voltage of DC 30 V is not exceeded at any module 11 11 Voltage supply In DC 24 V NOTE Only use the installation instructions or the operating manual of the multifunction panel 840 for the electrical connection Follow the saf...

Страница 57: ... program The setup program determines how many modules can be installed alongside one another If the maximum current is exceeded the user will be required to install additional modules on the right next to a router module on an additional DIN rail Where applicable a second power supply unit is required for the voltage supply to the router module CAUTION The maximum current load of the plug in conn...

Страница 58: ... 58 CAUTION The current consumption of the system can exceed the current load capacity of the used power supply units The power supply units may be damaged The dimensioning of the power supply units must be sufficiently large ...

Страница 59: ...en two neighboring modules If a module or a module insert does not function or is removed the modules to the right can no longer be reached System bus connections of a base unit using the example of a central processing unit The router module has an identical connection for the side system bus but a total of three RJ45 sockets for connecting to the base unit Bus In the multifunction panel or addit...

Страница 60: ...ory 5 and has S FTP shielding The connection can be established directly at a distance of up to 100 m At greater distances an additional router module will be required at a maximum of 100 m away The distance can also be extended using a multifunction panel The following figure shows an example for the connection between a central processing unit multiple router modules and a multifunction panel 4 ...

Страница 61: ...les 2 Network cable patch or crossover cable at least CAT5 S FTP distance per connection up to 100 m 3 Multifunction panel instead of a router mod ule 4 Router module without downstream modules to increase the range 5 Router module with downstream modules 5 4 3 2 1 ...

Страница 62: ...6 Electrical connection 62 ...

Страница 63: ...is includes the configuration and or parameterization of the following functions Inputs and outputs interfaces internal signals Limit value monitoring Controller Math logic option Program generator option PLC option Recording function option With a few exceptions the configuration of the modules can also be performed on the multi function panel A prerequisite for this is that the hardware assignme...

Страница 64: ... are connected via a router module The base unit continuously com pares the saved system configuration with the input output modules that are present For this reason a module insert of an identical type can simply be replaced when service work is being performed The new module insert is automatically detected by the base unit and configured Plug and Play Ö Manual setup program B 705000 6 NOTE The ...

Страница 65: ... function Setpoint values batch text parameters and configuration data can be directly entered and changed by the user on the screen The process data that is transmitted by the system bus is shown in real time Data archiving and evaluation is made possible by established PC programs In addition to the standard interfaces LAN USB two optional serial interfaces can be con nected to a barcode scanner...

Страница 66: ...7 Startup and configuration 66 ...

Страница 67: ...category III pollution degree 2 Protection rating I with internal isolation to SELV current circuits Multichannel controller module Relay module 4 channel Protection rating III Multifunction panel 840 Central processing unit Router module Analog input module 4 channel Analog input module 8 channel Digital input output module 12 channel 8 1 5 EMC Interference emission Class A only for industrial us...

Страница 68: ...0 rel humidity without condensation Site altitude Up to 2000 m above sea level 8 1 8 Conformity CE symbol of conformity according to DIN EN 61010 1 LVD DIN EN 61326 EMC 8 1 9 Climatic tests Classification acc to DIN EN 60721 3 3 class 3K3 but with extended temperature and humidity range Tests acc to DIN EN 50178 requirements Dry heat table 11 DIN EN 60068 2 2 test Bd Damp heat table 12 DIN EN 6006...

Страница 69: ... frequency range 2 Hz f 9 Hz Crossover frequency 9 Hz Accelaration frequency range 9 Hz f 200 Hz Vibration type Continuously at a rate of 1 octave minute Vibration duration 20 cycles for each of three axes which are perpendicular to each other Shocks non stationary Test method Acc to DIN EN 60068 2 27 test Ea and guidance Shock Total shock response spectrum Type L Peak accelaration 40 m s2 Shock d...

Страница 70: ...g Deflection frequency range 10 Hz f 57 Hz Crossover frequency 57 Hz Accelaration frequency range 57 Hz f 150 Hz Vibration type Continuously at a rate of 1 octave minute Vibration duration 10 cycles for each of three axes which are perpendicular to each other Shock Test method Acc to DIN EN 60068 2 27 test Ea and guidance Shock Basic form of shock Half sine wave Peak accelaration 250 m s2 Shock du...

Страница 71: ...contacts are used in the program section Furthermore the section time lies within the predefined limits Expanded user administration Up to 16 user groups are supported by the system Specific user rights that deal with the displaying and editing of certain system values or the controlling of certain system functions are assigned to each user group Up to 50 users can be managed in the system Each us...

Страница 72: ...us is on practical training in the individual courses with tasks performed on models and simulators Im portant knowledge for day to day work is communicated in the course of the practical aspects You can find an overview of the courses on offer in our training calendars A detailed brief de scription is available for each course including the target group learning objectives and a de scription of t...

Страница 73: ......

Страница 74: ... 661 6003 607 E mail mail jumo net Internet www jumo net JUMO Instrument Co Ltd JUMO House Temple Bank Riverway Harlow Essex CM20 2DY UK Phone 44 1279 63 55 33 Fax 44 1279 63 52 62 E mail sales jumo co uk Internet www jumo co uk JUMO Process Control Inc 6733 Myers Road East Syracuse NY 13057 USA Phone 315 437 5866 1 800 554 5866 Fax 315 437 5860 E mail info us jumo net Internet www jumousa com ...

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