CHAPTER
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Mechanical section
AMB-289/IP-420
INSTRUCTION MANUAL
* "CompactFlash(TM)" is the registered trademark of SanDisk Corporation, U.S.A.
Страница 1: ...CHAPTER Mechanical section AMB 289 IP 420 INSTRUCTION MANUAL CompactFlash TM is the registered trademark of SanDisk Corporation U S A...
Страница 2: ...s 11 10 Managing the cord 12 11 Installing the eye protection cover and the finger guard 12 12 Installing the thread stand 13 13 Attaching the button tray 13 3 PREPARATION BEFORE OPERATION 14 1 Insert...
Страница 3: ...chuck open mechanism 22 5 MAINTENANCE 23 1 Replacing the attachments 23 1 Replacing the button set pin optional 23 2 Replacing the carrier pin 23 3 Replacing the tongue stopper 24 2 Replacing the fuse...
Страница 4: ...60 mm Needle throwing method Stepping motor drive Feed method Stepping motor drive Presser lifting method Stepping motor drive Cloth presser method Air drive Thread trimmer method Air drive Thread te...
Страница 5: ...eter 8 mm Max outside diameter 32 mm Line height within 0 25 mm E1 Button with a round edge R roundness of button edge must be a 3 mm radius or less E2 Button with a V shaped edge Within 120 angle E3...
Страница 6: ...5mm 3 1mm 2 0mm Type B 10 2mm 3 2mm 4 0mm 2 0mm A Buttonhole diameter Needle used 1 5 mm or more when using 12 to 16 Needle used 2 mm or more when using 16 to 18 B Distance between buttonholes 1 5 to...
Страница 7: ...iguration AMB 289 consists of the following components 1 2 5 4 3 6 7 1 Power ON OFF switch 2 Machine head AMB 289 3 Operation panel IP 420 4 Control box MC 640 5 Foot pedal 6 Start switch 7 Thread sta...
Страница 8: ...tch 4 2 Fix the cables of power switch 3 and start switch 4 with staples 3 Pass arm stay fixing screws 1 3 pcs through arm stay 5 instal on the table and fix them with nuts 2 4 Drive pins 6 to the tab...
Страница 9: ...oltage indication seal 3 phase type only For other type machines power source specifications are indicated on the voltage caution seal and the rating label Connect the cord in accordance with the spec...
Страница 10: ...200V changeover connector of FLT p c b 1 located on the side of the Box Side of the control box Connect the crimp style terminal of AC input cord to the power plug as shown in the figure Caution Secu...
Страница 11: ...rews 2 in the state that the end faces of shaft 1 are protruded on the both sides Be careful that wiring and air pipe coming out from the bottom face of the sewing machine are not crushed 4 Installing...
Страница 12: ...So keep them with care 1 2 1 2 3 Reference In case of the complete transport In case of the complete transport fix the sewing machine to the table with screw 1 two flat washers 2 and nut 3 supplied a...
Страница 13: ...and insert stop plug 8 into the hole of 6 Use the branch section 6 of reducing union T 7 when using the air gun Air gun set G57602540A0 is available as optional 6 Insert air tube 9 coming from the ma...
Страница 14: ...cords connecting to MAIN circuit board through cord clamp A as shown in the figure and connect them to the respective connectors Connect CN38 to the connector without passing through cord clamp A 2 D...
Страница 15: ...d 2 Fix the cords with cord setting plate 1 as shown in the figure DANGER Be sure to attach this cover to protect the eyes from the disperse of needle breakage 1 2 When you tilt the sewing machine mak...
Страница 16: ...ible to change the loader set position as well It is recommended to perform positioning them together Memory switch 12 Installing the thread stand 1 Assemble the thread stand and set it in the hole in...
Страница 17: ...motor is at rest WARNING To protect against possible personal injury due to abrupt start of the machine be sure to start the following work after turning the power off and ascertaining that the motor...
Страница 18: ...applicable to the stay button is 8 to 25 and the thickness is 2 mm or less 2 Feed plate is made so as to make it easy to set the stay button of 8 to 10 Replace the feed plate with the feed plate for...
Страница 19: ...personal injury due to abrupt start of the machine be sure to start the following work after turning the power off and ascertaining that the motor is at rest 1 2 3 Part No Description Outside diameter...
Страница 20: ...k wrapping positioning grooves A and B are straight front and rear 1 2 4 5 6 Set of the sewing flat button with blindstitch When performing the sewing flat button with blindstitch insert underplate sp...
Страница 21: ...the adjustment at the needle rocking origin marker line 1 Adjusting the needle bar height Use the timing gauge supplied as accessories Loosen screw 1 and adjust so that plane A in case of SM332EXTLG...
Страница 22: ...lide motion is performed in the order that the york slide moves from the left to the right and starts retracting immediately after the blade tip of looper has passed the triangle of the thread Positio...
Страница 23: ...screw 1 and adjust so that the clearance between needle guide 2 and the needle is 0 to 0 1 mm at the lowest position of the needle bar Loosen screws 1 and adjust the throat plate so that the needle e...
Страница 24: ...tion 1 Loosen screws 1 and close the clearance with stopper 2 so that the dimension between the edge of fixed knife link 3 and the groove end of throat plate is 13 to 14 mm Then fix screws 1 Thread tr...
Страница 25: ...th each other on the plane within the range of the stroke of cylinder 8 4 Adjust the holding force of thread with spring B 9 5 To adjust the holding force loosen screw 0 and adjust so that thread slip...
Страница 26: ...metallic button Button carrier for 4 holed button Button carrier for 2 holed button 1 2 3 4 5 a a b a a b a a b a b a b Stamp Part No Dimensions Stamp Part No Dimensions Stamp Part No Dimensions Stam...
Страница 27: ...ace the tongue stopper guide together 1 Replacing the tongue Remove screws 1 and replace tongue 2 2 Replacing the tongue stopper guide Remove screws 3 and replace tongue stopper guide 4 with tongue st...
Страница 28: ...Open the control box cover after turning OFF the power without fail Then replace with a new fuse with the specified capacity The machine uses the following three fuses 1 For pulse motor power supply p...
Страница 29: ...e rack section WARNING Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine Periodically perform grease up every 6 months as a standard o...
Страница 30: ...2 When the air gun or the like is blown to the greasing parts and the grease is scattered perform grease up again Worm and worm wheel section Greasing section of the yoke slide triangle cam Greasing...
Страница 31: ...28 6 AIR CIRCUIT DIAGRAM...
Страница 32: ...nting C 1 F u l l p e r i p h e r y C 1 F u l l p e r i p h e r y 6x2 drilling on the bottom surface depth 10 4x2 drilling depth 10 4x2 drilling on the bottom surface depth 10 30 drilling JUKI logotyp...
Страница 33: ...30 2 Auxiliary table 415 15 360 335 315 60 430 265 165 2 0 2 0 1 0 1 0 2 0 2 0 1 0 1 0 2 11drilling 40 A l l r o u n d R 2 A l l r o u n d R 2 Part No 17971805...