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All Copyright and rights are the property of Johnston Sweepers Ltd
V Range 501
l
651
l
801 Maintenance Manual
MA1:6
Chapter - Scheduled Maintenance
Area
Remove / Refit
Time Taken
(Mins)
Special Tools
Required
1 or 2
Persons
Sweepgear
Channel Brush position ram (Includes
check and top up hydraulic oil)
30
None
1
Sweepgear
Channel brush curtain (each)
10
None
1
Sweepgear
Channel brush kick back fork (Includes
replacement of spring)
20
None
1
Sweepgear
Channel brush lift ram
15
None
1
Sweepgear
Channel brush motor (with brush and
brush plate removed). Includes check
and top up of hydraulic oil
25
None
1
Sweepgear
Channel brush motor mounting (with
motor, brush and brush plate removed)
10
None
1
Sweepgear
Brush plate (with brush removed)
10
None
1
Sweepgear
Brush head
10
None
1
Sweepgear
Nozzle assembly
30
None
1
Sweepgear
Nozzle carriage (Nozzle assembly
removed)
15
None
1
Sweepgear
Nozzle rubbers
30
None
1
Sweepgear
Nozzle water jets (low pressure)
15
None
1
Sweepgear
Nozzle tow bar (With tow eye removed) 25
None
1
Sweepgear
Nozzle tow eye
10
None
1
Sweepgear
Nozzle box lift cylinder (each)
15
None
1
Sweepgear
Maxi gap cylinder
15
None
1
Sweepgear
Carriage wheel (Includes remove and
refit auto lube pipe)
10
None
1
Sweepgear
Nozzle box bumper
10
None
1
Sweepgear
Trunking
10
None
1
Wide Sweep
Brush
WSB Assembly (Dual and single ma-
chines )
90
None
1
Wide Sweep
Brush
Brushes (Replace)
30
None
1
Wide Sweep
Brush
Tow bar (Includes removal and refitting
of WSB and brushes)
40
None
1
Wide Sweep
Brush
Tow bar compensator (Includes
removal and refitting of WSB, brushes
and tow bar)
45
None
1
Wide Sweep
Brush
Brush motor (Includes removal and
refitting of brushes)
75
None
1
Used oils and filters should be disposed of in accordance with the local
waste disposal regulations.
These procedures should be carried out by qualified service personnel.
This Guide Detail the time taken to remove, refit and validate the item listed. Where the task is listed as 2
person the total time taken is shown in the table however certain aspects of the tasks may require 2 persons
for the safe completion of the task.
Page Issue B