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134
POWERHEAD
INSPECTION
Use
Gel Seal and Gasket Remover
to remove all
traces of gaskets, adhesives, and
Gel-Seal II
from
the cylinder block and crankcase.
Carefully remove any carbon accumulation from
the tops and ring grooves of the piston. A ring
groove cleaning tool can be made by breaking an
old ring and grinding an angle on its end. Do not
damage ring grooves while cleaning.
Thoroughly wash entire cylinder block and crank-
case with warm, soapy water to remove all traces
of contaminants.
Air dry cylinder block and crankcase. Blow out all
holes and passages with compressed air.
Cover the cylinder walls with a liberal amount of
Johnson/Evinrude Outboard Lubricant
to protect
them from corrosion.
INSPECTION
Before any inspection process can begin, all inter-
nal components must be clean and free of excess
oil. Refer to
Make a visual inspection of all internal compo-
nents. Check for unusual wear patterns, scuffing
or deterioration of aluminum parts, heat-related
discoloration of bearings or bearing surfaces, and
broken components.
Use a micrometer to measure the diameter of
each crankpin and main bearing journal. Measure
the lower main bearing journal if the bearing was
removed. Refer to
dimensions.
Check for cylinder head warpage using a piece of
bar stock or machinist's straightedge and a feeler
gauge set.
•
Cylinder head warpage must not exceed 0.004
in. (0.10 mm) per inch of measurement.
Replace head if warpage exceeds this dimen-
sion.
34865
WARNING
To avoid personal injury, wear eye protec-
tion and set compressed air pressure at
less than 25 psi (172 kPa).
TYPICAL
32389
Содержание J10RLSUR
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Страница 18: ...16 INTRODUCTION NOTES NOTES Technician s Notes Related Documents Bulletins Instruction Sheets Other...
Страница 68: ...66 MAINTENANCE NOTES NOTES Technician s Notes Related Documents Bulletins Instruction Sheets Other...
Страница 86: ...84 ELECTRICAL NOTES NOTES Technician s Notes Related Documents Bulletins Instruction Sheets Other...
Страница 120: ...118 FUEL SYSTEM NOTES NOTES Technician s Notes Related Documents Bulletins Instruction Sheets Other...
Страница 147: ...POWERHEAD POWERHEAD VIEWS 145 7 POWERHEAD VIEWS Port Starboard View Manual Start DP0019 DP0020...
Страница 148: ...146 POWERHEAD POWERHEAD VIEWS Rear View Manual Start DP0021...
Страница 184: ...182 GEARCASE NOTES NOTES Technician s Notes Related Documents Bulletins Instruction Sheets Other...
Страница 194: ...S 2...
Страница 223: ...DR4698 Water Flow Diagram 9 9 15HP...
Страница 224: ...A B C 5 1 2 3 6 4 5 1 2 3 6 4 5 1 2 3 6 4 DRC6165R MWS Instrument Wiring Harness 1 2 5 1 2 3 6 7 4 8 A B C...
Страница 228: ...A B C D E B C D E A 9 9 15HP DRC 6217 2 1...
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