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General Information - 

5

BRP US INC. LIMITED WARRANTY FOR 2005 

JOHNSON

 4-STROKE OUTBOARD 

ENGINES SOLD IN THE UNITED STATES AND CANADA

1. SCOPE OF THE LIMITED WARRANTY

BRP US Inc. warrants its 2005 

Johnson®

 4-stroke outboard engines sold by authorized 

Johnson

 dealers

in the fifty United States and Canada ("Product") from defects in material or workmanship for the period
and under the conditions described below.

2. WARRANTY COVERAGE PERIOD

This limited warranty will be in effect from the date of purchase by the first retail consumer or the date the
Product is first put to use, whichever occurs first, for a period of:

THIRTY-SIX (36) CONSECUTIVE MONTHS for private, recreational use; or 

TWELVE (12) CONSECUTIVE MONTHS for commercial use, except that emission-related components
providing input to emission controls (e.g. sensors) are warranted for twenty-four (24) months or two hun-
dred (200) hours of engine use, whichever occurs first. The Product is used commercially when it is used
in connection with any work or employment that generates income, during any part of the warranty period.
The Product is also used commercially when, at any point during the warranty period, it is installed on a
boat that has commercial tags or is licensed for commercial use.

The repair or replacement of parts or the performance of service to Product under this warranty does not
extend the life of this limited warranty beyond its original expiration date. All 

Evinrude/Johnson Genuine

Parts

 and accessories installed by an authorized dealer at the time of sale, including but not limited to pro-

pellers, bear the standard BRP US Inc. parts and accessories one-year limited warranty.

California residents who purchased or warranty-registered a Product in California should refer to BRP US
Inc.'s California Emissions Control Warranty Statement.

3. CONDITIONS TO HAVE WARRANTY COVERAGE

This warranty coverage is available only on 

Johnson

 4-stroke outboard engines purchased as new and

unused from a dealer authorized to distribute 

Johnson

 products in the country in which the sale occurred

("Dealer"), and then only after the BRP US Inc. specified pre-delivery inspection process has been com-
pleted and documented by the purchaser and Dealer. Warranty coverage only becomes available upon
proper registration of Product by Dealer or owner.

Only the original purchaser and any subsequent owners who reside in the United States and Canada and
have purchased Product from a U.S. or Canadian Dealer are eligible for warranty registration and warran-
ty coverage hereunder. Such limitations are necessary in order to allow BRP US Inc. to protect the safety
of its products, its consumers, and the general public.

As outlined in the Operator's Guide, timely routine required maintenance must be performed to maintain
warranty coverage. BRP US Inc. may require proof of proper maintenance prior to authorizing warranty
coverage.

Содержание 4 HORSEPOWER

Страница 1: ...WARNING Read this Operator Guide thoroughly It contains important safety information When operating your boat always have this Operator Guide onboard R4 RL4 4 Stroke 4 5 6 HORSEPOWER 2005...

Страница 2: ...rd can be significant We strongly believe the rewards for following our recommendations will be worthwhile Remember that YOU are the key to safety Good safety practices not only protect you but also p...

Страница 3: ...15 FUEL AND OIL 16 FUEL 16 OIL 17 ADDITIVES 17 FUEL SYSTEM 17 BREAK IN 10 HOURS 18 ENGINE STARTING 19 BEFORE START UP 19 ENGINE STOPPING 21 SHIFTING AND SPEED CONTROL 22 EMERGENCY STARTING 22 OPERATIO...

Страница 4: ...ANGER Indicates an imminently hazardous situa tion which if not avoided WILL result in death or serious injury WARNING Indicates a potentially hazardous situation which if not avoided CAN result in se...

Страница 5: ...procedure contained in this Operator s Guide and those given to you by the fueling station Always verify fuel level before use and during the ride Apply the principle of 1 3 fuel to des tination 1 3 b...

Страница 6: ...our outboard s Model Number _________________________________ Serial Number __________________________________ Purchase Date _________________________________ Ignition Key Number _____________________...

Страница 7: ...y does not extend the life of this limited warranty beyond its original expiration date All Evinrude Johnson Genuine Parts and accessories installed by an authorized dealer at the time of sale includi...

Страница 8: ...e Products from time to time without assuming any obligation to modify Products previously manufactured 6 EXCLUSIONS The following are not warranted under any circumstances Replacement of parts due to...

Страница 9: ...PECIFIC RIGHTS AND YOU MAY ALSO HAVE OTHER LEGAL RIGHTS WHICH MAY VARY FROM STATE TO STATE OR PROVINCE TO PROVINCE No distributor Dealer or any other person is authorized to make any affirmation repre...

Страница 10: ...ty see your BRP US Inc distributor dealer authorized to distribute Johnson 4 Stroke products in the country in which the sale occurs If further assistance is required please contact BRP US Inc Custome...

Страница 11: ...ies engines that meet the Air Resources Board s Personal Watercraft and Out board marine engine 2008 exhaust emission standards or the Sterndrive and Inboard marine engine 2003 exhaust emission standa...

Страница 12: ...If any emission related part on your engine is defective under warranty the part will be repaired or replaced by BRP US Inc Parts covered are Component Carbureted SPFI Thermostat X X Electrical System...

Страница 13: ...under this limited warranty become the property of BRP US Inc Maintenance receipts and records should be transferred to each subsequent owner of the outboard Owner s Warranty Responsibilities As the o...

Страница 14: ...gency Stop Switch STOP Button Lanyard 5 Steering Friction 16 Throttle Friction 6 Tilt Lock Lever 17 Throttle Grip 7 Angle Adjustment Rod 18 Fuel Connector 1 1 5 and 6 HP models only 8 Anti Corrosion A...

Страница 15: ...Description 23 Choke Knob 28 Spark Plug 24 Oil Inspection Window 29 Starter Grip 25 Fuel Shut Off Valve 30 Engine Cover Bumpers 26 Fuel Tank 1 1 Not supplied in all marketing areas 31 Emergency Starte...

Страница 16: ...Pump Posted AKI 90 RON Refer to Fuel and Oil Crankcase Oil Capacity Filter Evinrude Johnson Ultra 4 Stroke synthetic blend oil Refer to Fuel and Oil 23 7 fl oz 0 7 Liter See your Dealer Starting Rope...

Страница 17: ...g it DO NOT cut or retie the lanyard 1 Emergency STOP switch An extra clip is provided on the emergency stop lan yard another person can insert it in the stop switch and start the motor in an emergenc...

Страница 18: ...Gasoline will oxidize and weather the result is loss of octane volatile compounds and the production of gum and varnish deposits which can damage the outboard WARNING Gasoline is extremely flammable a...

Страница 19: ...ent gum and varnish deposits from form ing in fuel system components and will remove moisture from the fuel system It can be used con tinuously and should be used during any period when your engine is...

Страница 20: ...er to Lu brication Launch the boat and start the engine according to the procedures in Engine Starting Verify water pump operation often Look for a steady stream of water from the water pump indi cato...

Страница 21: ...DANGER DO NOT run the engine indoors or without adequate ventilation or permit exhaust fumes to accumulate in confined areas Engine exhaust contains carbon monoxide which if inhaled can cause serious...

Страница 22: ...econds before starting 3 Turn the fuel cock lever aft Fuel will flow to the carburetor from the built in tank All Models If equipped attach the clip and lanyard assembly to the emergency stop switch S...

Страница 23: ...UTRAL After Engine Starts Gradually push the choke in after the engine is warm Check the water pump indicator A steady stream of water indicates the water pump is working If a steady stream of water f...

Страница 24: ...speed 1 Increase speed 2 Decrease speed 3 Throttle grip EMERGENCY STARTING WARNING Exercise caution and use minimal speed when operating the boat in reverse Be sure the shift lever is in desired posi...

Страница 25: ...ip to the emergency stop switch STOP button Place knot of starter cord in notch on flywheel pul ley Wrap cord around pulley clockwise Follow the starting procedure in Engine Starting While seated pull...

Страница 26: ...OT run the engine indoors or without adequate ventilation or permit exhaust fumes to accumulate in confined areas Engine exhaust contains carbon monoxide which if inhaled can cause serious brain damag...

Страница 27: ...normal trim angle To lower the outboard back down pull the motor slightly toward you pull up on the tilt lock lever and slowly let the motor down 1 Tilt grip 2 Tilt lock lever 3 NEUTRAL IMPORTANT Che...

Страница 28: ...ep pressure between 20 to 40 psi 140 to 300 kPa 1 Flushing device 2 Tape 7 Start the engine run it at idle only and flush it for at least five minutes 8 Shut OFF the engine then turn off the water 9 R...

Страница 29: ...r stops reduce speed to idle and Shift to NEUTRAL SHUT OFF the engine Tilt the motor up Clean the intake screen of any blockage Clean the water pump indicator of any blockage Lower the motor and Resta...

Страница 30: ...boat as a result of rap id deceleration following impacts When boating in unfamiliar shallow or debris laden waters seek in formation on safe boating areas and navigation hazards from a reliable local...

Страница 31: ...tor drain screw After draining retighten the drain screw Stand the motor vertically and drain water from the lower unit Horizontal transport Drain the gasoline from the carburetor Raise the tiller han...

Страница 32: ...but avoid the anticorrosion anode s Periodically wash the entire boat and outboard with soapy water and apply a coat of automotive wax Leave the engine cover in place when washing the outboard High Al...

Страница 33: ...e engine in any manner that would alter the horsepower or allow emissions lev els to exceed their predetermined factory specifica tions Tampering with the carburetor to change horse power or modify em...

Страница 34: ...e engine s fuel supply with 2 4 Fuel Conditioner during the last hours of operation to en sure proper stabilization following instructions on the container for mixture Be sure to run the engine long e...

Страница 35: ...with Evinrude Johnson Genuine Parts or equivalent Engine Oil Check the engine oil level Refer to Crankcase Oil With the propeller removed check the gearcase for leakage If leakage is evident the gear...

Страница 36: ...ing the engine with too much or too little oil in the crankcase will damage it Changing the Oil Refer to Engine Maintenance and Inspection Schedule for frequency After the first 10 hours of operation...

Страница 37: ...and recheck crankcase oil level using the dipstick Add oil as indicated 1 Upper limit 2 Lower limit Dispose of used oil in a reasonable manner follow ing all local regulations ADJUSTMENTS Throttle Fri...

Страница 38: ...case applications With motor in normal operating position 1 Remove drain fill plug and lubricant level plug from side of gearcase and completely drain gearcase of old lubricant 2 Examine drained lubri...

Страница 39: ...Points Refer to Engine Maintenance and Inspection Schedule for lubrication frequency and recom mended lubricant 1 Throttle linkage 1 Shift lever 2 Steering bracket 1 Propeller shaft 1 Clamp screws 1...

Страница 40: ...ad and not over tightening Before installing the spark plug lead apply a light coat of Triple Guard grease to the ribbed portion of the spark plug This will help prevent corrosion be tween the spring...

Страница 41: ...MPORTANT Avoid or limit operation using a dam aged propeller Carry a spare propeller Keep your propeller in good condition Use a file to smooth slight damage to blade edges See your Dealer for repair...

Страница 42: ...apped carboned burned or wet Ignition system component failure Engine will not idle properly Motor angle excessive Spark plugs damaged or incorrect Refer to Engine Specifica tions Fuel system contamin...

Страница 43: ...y 60 days Every 30 in Saltwater Clamp screws lubricate 1 7 Every 60 days Every 30 in Saltwater Shift lever lubricate 1 7 Every 60 days Every 30 in Saltwater Steering bracket lubricate 1 7 Every 60 day...

Страница 44: ...2 Emission related component D Dealer Performed Service O Operator Performed Service 4 Evinrude Johnson anti corrosion spray or Evinrude Johnson 6 in 1 multi purpose lubricant 5 Ultra HPF gearcase lu...

Страница 45: ...h overpowering can cause loss of control Contact your Dealer or the boat s manufacturer if your boat lacks a capacity plate Boats designed for remote steered engines might be overpowered by a tiller s...

Страница 46: ...s transom or mount ing bracket and tighten the clamp screws by hand NOT with tools See your Dealer for an accessory transom plate to protect the boat s transom 1 Clamp screws 2 Accessory transom plate...

Страница 47: ...ontact you if correction to your outboard becomes necessary Outside the U S and Canada this card should be sent to the Bombardier Recreational Products division where the outboard was registered Pleas...

Страница 48: ...46 Installation BRP US Inc Evinrude Johnson Dealer Support Services 250 Seahorse Drive Waukegan IL 60085...

Страница 49: ...e Address Name Address Owner of Model No Serial No To be completed by customer or selling Dealer The Dealer named on this document has instructed me on the operation maintenance safety features and wa...

Страница 50: ...48 Installation BRP US Inc...

Страница 51: ...ations in this Guide and take a boating safety course before you operate your boat and motor 6 Do you know who to ask if you have any questions about your boat and motor 7 Do you know your local marin...

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