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129098-UIM-G-0411

18

Johnson Controls Unitary Products

INTERIOR EXTENSIONS

To choose the proper length roof jack with or without the optional exten-
sion see Figure 25 and Table 8. More than one interior extension may
be used to accommodate A “dimensions up to 110” (284.5 cm).

NOTE: 

Use of an interior extension will increase the roof jack adjust-

able heights by the amount of the interior extension height. If the fur-
nace is installed on an elevated plenum, the plenum height must be
added to the roof jack height.

Models 4000B8161 and 4000B8181 have removable crowns.

If using an optional interior extension, place extension down on furnace
top and mate with furnace flue and combustion air collar until it lines up
with screw holes in combustion air collar. Secure the extension to the
furnace using the pre-punched holes. Use 1/2” (1.27 cm) blunt or sharp
end sheet metal screws to fasten roof jack combustion air pipe to fur-
nace combustion air collar. Screw holes are provided in pipe and collar.
Excessively long screws may extend to flue pipe and puncture. it. If
substitute screws are used. they must not exceed 1 1/2” (3.8a cm) in
length. Pull the roof jack flue and combustion air pipe assembly down
and mate with extension flue and combustion air pipes until the screw
holes line up. See Figure 25. Fasten interior extension to combustion
air pipe assembly with sheet metal screws not exceeding 1 1/2” (3.8
cm) in length. 

Secure the roof jack to the roof with screws. Non-hardening mastic
sealer or caulking compound must be used to seal the roof flange to
prevent water leakage. The roof jack swivel joint must also be sealed to
prevent water leakage.

INSTALLING CEILING RING

The ceiling ring is to meet fire stop requirements. Accessory Ceiling
Ring may be used (See Figure 26) or the mobile home or modular
home manufacturer or the installer may use other approved methods to
fire stop. If required, three sections of the Accessory ring may be used
as in Figure 26 to provide closer clearance around the roof jack. 

NOTE: 

A portion of the outer edge of the ceiling ring may be trimmed so

the ring will fit between the warm air plenum and roof jack.

VENT CLEARANCES

 FIGURE 25:  

Roof Jack Assembly

The joint where the optional interior extension connects to the roof
jack must be below the ceiling. Failure to observe this requirement
may result in asphyxiation, fire, or explosion

Do not exceed the maximum adjustable height as listed in Table 6.
These maximum heights allow an additional 1 1/2” (3.81 cm) travel
before the flue pipe assembly is fully extended against the built-in
stop. This provides an additional safeguard against the flue assem-
bly being pulled from the roof jack if upward movement should
occur when the home is being transported or subjected to other
stress conditions. Failure to follow these instructions may result in
fire, explosion, or asphyxiation.

TABLE 6: 

Roof Jack Options

Roof Jack 

Model Number

Adjustable Height with 

no Interior Extension

Adjustable Height with 

on 17” Interior Extension

4000B7141

14” to 78”

64” to 95”

4000B7151

66” to 90”

83” to 107”

4000B8161

59” to 79”

76” to 96”

4000B8181

73” to 103”

90” to 110”

CEILING

COMBUSTION
AIR PIPE AND
FLUE ASSEMBLY

THIS JOINT
MUST BE
BELOW CEILING

INTERIOR
EXTENSION
(OPTIONAL)

FURNACE COMBUSTION
AIR COLLAR

Use 1/2” (1.27 cm) blunt or sharp end sheet metal screws to fasten
roof jack combustion air pipe to furnace combustion air collar Screw
holes are provided in pipe and collar. Excessively long screws may
extend to flue pipe and puncture it. If substitute screws are used,
they must not exceed 1 1/2” (3.81 cm) in length. It is mandatory that
the combustion air and flue tube assembly be properly engaged,
and the combustion air pipe fastened to the furnace with sheet
metal screws in the holes provided.

Under no circumstances shall the connection between the flue and
combustion air pipe assembly of the roof jack and the interior exten-
sion be above the ceiling line.

 FIGURE 26:  

Ceiling Rings

The vent must be installed with the minimum clearances as shown
in Figure 27, and must comply with local, state, regional codes and
requirements.

A

B

Содержание DGAA

Страница 1: ...ol Board 24 Wiring Diagram DGAA 26 Wiring Diagram DGAH 27 LIST OF TABLES Unit Clearances to Combustibles 4 External Static Pressure Range 8 Filter Sizes All Models 9 High Altitude Duration Chart 12 Ratings Physical Electrical Data 13 Roof Jack Options 18 Inlet Gas Pressure Range 23 Nominal Manifold Pressure 23 Blower Performance CFM Downflow Without Filters 25 AC Accessories 25 SECTION I SAFETY Th...

Страница 2: ...ome and Modular Home Installation This appliance must be installed in a sealed combustion configu ration using a roof jack vent system A roof jack is only approved vent system that can be used to vent this appliance 10 Modular Home Definition Factory built home constructed to the state local or regional code where the house will be located The home is transported in one or more modules and joined ...

Страница 3: ...S located in SECTION VII of these instructions These minimum clearances must be maintained through out the installation 6 Where the unit will be installed in a level position with no more than 1 4 0 64 cm slope side to side and front to back to provide a proper roof jack connection and seal Installation in freezing temperatures 1 Furnace shall be installed in an area where ventilation facilities p...

Страница 4: ...e properly The ducts attached to the furnace plenum should be of sufficient size so that the furnace operates at the specified external static pressure and within the air temperature rise specified on the nameplate 1 Cut a rectangular opening in the plenum base 2 A sheet metal plate can be made that completely covers the open ing in the base 3 The plate must be secured with screws 4 This plate mus...

Страница 5: ...imum plenum clearance shall maintain this clearance from combustible mate rial for at least the distance specified in CSA Standards C22 2 No 23 or B140 10 or CGA Standard CAN CGA 2 3 The supply air temperature MUST NEVER exceed the Maximum Supply Air Temperature specified on the nameplate Operating the furnace above the maximum supply air temperature will cause the heat exchanger to overheat causi...

Страница 6: ...MUST have three return air grilles The total free area of the two upper grilles must be minimum of 1613 cm The total free area of the lower grille MUST be a minimum of 250 Inches 50 Inches 322 cm 2 2 2 2 The grilles MUST BE ALIGNED directly opposite the return air grille of the furnace door 250 IN 161 cm MINIMUM FREE AREA 2 2 50 IN 322 cm MINIMUM FREE AREA 2 2 FIGURE 6 Duct Connector Dimensions 2 ...

Страница 7: ... two sides of the duct connector In such cases the tabs may be attached to the sides of the duct by using sheet metal screws or other suitable fasteners Holes for sheet metal screws are provided in three 3 tabs on each side of the duct connector If more than 3 tabs need to be used to provide a more secure and air tight connection the remaining tabs can also be fas tened to the duct with screws aft...

Страница 8: ... the maximum designed static pres sure These values are listed in Table 2 SECTION III RETURN AIR REQUIREMENTS CLOSET INSTALLATIONS Additional Requirements Additional requirements for floor and ceiling return system for closet installed sealed combustion heating appliance are given in the next paragraph BLEND AIR INSTALLATIONS If a blend air ventilation system is installed the 5 12 7 cm diameter kn...

Страница 9: ... an air filter that has a lower pressure drop must be installed SECTION V GAS LINE INSTALLATION GAS SAFETY GAS PIPING Installation and Checking of Gas Line Gas Supply piping must be sized in accordance with the recommenda tions contained in National Fuel Gas Code ANSI Z223 1 NFPA 54 unless local codes or regulations state otherwise Materials used and pipe sizing for U S manufactured homes must com...

Страница 10: ...on may cause the gas valve to malfunction and could result in possible improper heating explosion fire or asphyxiation Also pipe sealant must be resistant to Propane gas Where regulations require a main shut off valve shall be installed externally of furnace casing After piping has been installed turn gas on and check all connections with a leak detector or soap solu tion Never use open flame to t...

Страница 11: ... to 10 W C The unit may also be converted for altitudes up to 10 000 ft 3048 m on natural and propane LP gas with additional derate as shown in Table 6 or refer to ANSI Z223 1 NFPA 54 National Fuel Gas Code or in Canada CAN CGA B149 1 00 Natural Gas and Propane Installation Code The gas supply must be shut off prior to disconnecting the electrical power before proceeding with the conversion SHOCK ...

Страница 12: ...an air conditioning system at a later time TABLE 4 High Altitude Duration Chart NATURAL GAS Elevation Feet 56 000 Input 70 000 Input 77 000 Input 90 000 Input Meters Orifice Dia Drill Size Part Orifice Dia Drill Size Part Orifice Dia Drill Size Part Orifice Dia Drill Size Part Sea Level 0 136 29 9951 1361 0 154 23 9951 1541 0 161 20 9951 1611 0 180 15 9951 1801 2 000 618 0 136 29 9951 1361 0 149 2...

Страница 13: ...provisions of the local building code and these instructions The fur nace shall not be connected to any chimney a flue serving a separate appliance or any appliance designed to burn solid fuel The furnace rat ing plate lists the maximum vent gas temperature Thermostat Wire Length Furnace to Thermostat Thermostat Wire Gauge 0 45 feet 22 0 70 feet 20 FIGURE 17 Wiring for Heat Only Thermostat FIGURE ...

Страница 14: ...herefore if the furnace will be located in regions where snow accumu lation on the roof exceeds 4 or in H U D Snow Load Zones a roof jack extension Part No 7680B6541 is recommended LOCATING AND CUTTING ROOF JACK OPENING To facilitate the proper installation of the roof jack it is very important that the roof jack opening in the ceiling and roof be on the same vertical center line as the furnace fl...

Страница 15: ...ion of Roof Jack need Not extend below the ceiling A B 1 2 The 4084 7141 is dimensionally the same as 4000 7141 C and is available only in Canada The 4084 7151 is dimensionally the same as 4000 7151 C and is available only in Canada DGAH FURNACES DGAA FURNACES INSTALLATION DIMENSIONS INSTALLATION DIMENSIONS A ADJUSTABLE HEIGHT B ADJUSTABLE HEIGHT 70 to 79 75 to 86 83 to 104 90 to 116 127 to 157 86...

Страница 16: ... 4000 8181 C SWIVEL FLASHING ADJUSTS FROM 0 12 TO 5 12 PITCH SLANT FLASHING 3 12 PITCH 76 59 1 2 IMPORTANT SEAL ROOF JACK FLASHING TO THE ROOF JACK AND ROOF THIS IS THE INSTALLER S RESPONSIBILITY A B CAREFULLY CAULK ALL AROUND SWIVEL JOINT WITH SEALANT SUPPLIED BY FURNACE MANUFACTURER The End of Upper Portion of Roof Jack need Not extend below the ceiling CAULK UNDER FLASHING CAULK UNDER FLASHING ...

Страница 17: ...own assembly base pushing down firmly to assure a snug fit IMPORTANT Make sure that the pipes are connected Using the four 4 holes at the base of the extension as a guide drill four 4 holes 1 8 diameter into the crown assembly base Secure the extension to the crown assembly base with the four 4 screws provided Install the lower cap on top of the extension so that the center pipe sticks through the...

Страница 18: ...s in Figure 26 to provide closer clearance around the roof jack NOTE A portion of the outer edge of the ceiling ring may be trimmed so the ring will fit between the warm air plenum and roof jack VENT CLEARANCES FIGURE 25 Roof Jack Assembly The joint where the optional interior extension connects to the roof jack must be below the ceiling Failure to observe this requirement may result in asphyxiati...

Страница 19: ...ance of 2 feet 61 cm from the center line of the terminal 4 Feet 4 Feet E Clearance to unventilated soffit 12 Inches 12 Inches F Clearance to outside corner 12 Inches 12 Inches G Clearance to inside corner 6 Feet 6 Feet H Clearance to each side of center line extended above meter regulator assembly 3 feet 91 cm within a height 15 feet 4 5 m above the meter regulator assembly 3 feet 91 cm within a ...

Страница 20: ...h appliance connected to the venting system being placed into operation while all other appliances connected to the venting system are not in operation 1 Inspect the venting system for proper size and horizontal pitch Determine that there is no blockage restriction leakage corrosion or other deficiencies which could cause an unsafe condition 2 Close all building doors and windows and all doors 3 T...

Страница 21: ...The induced draft blower motor will start and come up to speed Shortly after inducer start up the hot surface igniter will glow for about 30 seconds b After this warm up the ignition module will energize open the main gas valve c After flame is established the supply air blower will start in the time set on the control board With furnace in operation check all of the pipe joints gas valve connec t...

Страница 22: ... times 3600 then divided by the time it took to measure 0 10 m3 of gas from the gas meter For Propane LP Gas multiply the Heat content of the gas MJ m3 or Default 93 15 times 0 10 m3 of gas measured at the gas meter times a baro metric pressure and temperature correction factor of 0 960 times 3600 then divided by the time it took to measure 0 10 m3 of gas from the gas meter The formula for metric ...

Страница 23: ... re calculate the furnace input to make sure you have not exceeded the specified input on the rating plate Refer to CALCULATING THE FURNACE INPUT NATURAL GAS 5 Once the correct BTU kW input has been established turn the gas valve to OFF and turn the electrical supply switch to OFF then remove the flexible tubing and fittings from the gas valve pressure tap and tighten the pressure tap plug using t...

Страница 24: ...in a percentage 0 18 0 10 0 20 0 10 0 2 Multiply percentage by airflow difference to obtain airflow reduction 0 2 X 175 35 CFM 0 99 m3 min Subtract airflow reduction value to airflow 0 10 w c 125 Pa to obtain actual airflow 0 18 in w c 0 045 kPa ESP 1425 40 4 35 1390 39 4 m3 min FINAL PROCEDURE Install Furnace Doors Install the lower door first by sliding the bottom of the door down until the tabs...

Страница 25: ...SORY BLOWER Speed Tap EXTERNAL STATIC PRESSURE INCHES WC kPa BTU H kW Input Output Nominal CFM m min Cabinet Size 0 1 0 025 0 2 0 050 0 3 0 075 0 4 0 099 0 5 0 124 cfm cm m cfm cm m cfm cm m cfm cm m cfm cm m 56 45 16 4 13 1 1725 48 9 A High w Coil 1800 51 0 1760 49 9 1725 48 9 1680 47 6 1650 46 7 Med High w Coil 1535 43 5 1505 42 6 1480 41 9 1445 40 9 1410 39 9 Med Low w Coil 1270 36 0 1240 35 1 ...

Страница 26: ...129098 UIM G 0411 26 Johnson Controls Unitary Products SECTION X WIRING DIAGRAM FIGURE 32 Wiring Diagram DGAA ...

Страница 27: ...129098 UIM G 0411 Johnson Controls Unitary Products 27 FIGURE 33 Wiring Diagram DGAH ...

Страница 28: ...e without notice Published in U S A 129098 UIM G 0411 Copyright 2011 by Johnson Controls Inc All rights reserved Supersedes 129098 UIM F 0909 Johnson Controls Unitary Products P O Box 19014 Wichita KS 67204 9014 NOTES ...

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