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536636-UIM-A-1209

Johnson Controls Unitary Products

17

TABLE 16: 

Air Handler Air Flow Data

HIGH / LOW SPEED COOLING AND HEAT PUMP AIRFLOW

CFM

m

3

/min

JUMPER SETTINGS

24B

36C

24B

36C

High

Low

High

Low

High

Low

High

Low

COOL Tap

ADJ Tap

1088 707 1387 905  30.8 20.0 39.3 25.6  A 

830  542 1151 753  23.5 15.3 32.6 21.3  B 

948  617 1201 783  26.8 17.5 34.0 22.2  A 

716  465 1009 657  20.3 13.2 28.6 18.6  B 

854  556 1086 703  24.2 15.7 30.7 19.9  A 

612 462 953 622 17.3 13.1 27.0 17.6  C 

637 460 901 588 18.0 13.0 25.5 16.6  B 

531 460 754 493 15.0 13.0 21.3 14.0  D 

542 462 831 540 15.3 13.1 23.5 15.3  C 

462 462 657 460 13.1 13.1 18.6 13.0  D 

474 460 751 494 13.4 13.0 21.3 14.0  C 

461 464 588 461 13.1 13.1 16.6 13.1  D 

48D

60D

48D

60D

JUMPER SETTINGS

High

Low

High

Low

High

Low

High

Low

COOL Tap

ADJ Tap

2138 1442 2364 1545  60.5  40.8  66.9  43.7 

1759 1162 1962 1271 49.8 32.9 55.5 36.0  B 

2009 1311 2123 1374 56.9 37.1 60.1 38.9  A 

1612 1052 1763 1146 45.6 29.8 49.9 32.4  B 

1773 1166 1905 1237 50.2 33.0 53.9 35.0  A 

1530 989 1777 1158 43.3 28.0 50.3 32.8  C 

1459 947 1580 1021 41.3 26.8 44.7 28.9  B 

1359 886 1596 1030 38.5 25.1 45.2 29.2  D 

1388 904 1583 1019 39.3 25.6 44.8 28.8  C 

1221 806 1413 929  34.6 22.8 40.0 26.3  D 

1244 808 1412 926  35.2 22.9 40.0 26.2  C 

1118 715 1277 841  31.6 20.2 36.2 23.8  D 

HIGH / LOW SPEED ELECTRIC HEAT AIRFLOW

CFM

m

3

/min

JUMPER SETTINGS

24B

36C

24B

36C

High

Low

High

Low

High

Low

High

Low

HEAT Tap

ADJ Tap

1088 828 1387 908  30.8 23.4 39.3 25.7  A 

Any

954  714 1228 804  27.0 20.2 34.8 22.8  B 

Any

829  614 1151 756  23.5 17.4 32.6 21.4  C  Any

678  523

923  609  19.2 14.8 26.1 17.2  D 

48D

60D

48D

60D

JUMPER SETTINGS

High

Low

High

Low

High

Low

High

Low

HEAT Tap

ADJ Tap

2111 1417 2363 1488 59.8 40.1 66.9 42.1  A 

Any

1858 1252 2174 1252  52.6  35.4  61.5  35.4 

Any

1480 985 1868 1061 41.9 27.9 52.9 30.0  C  Any

1250 840 1387 823  35.4 23.8 39.3 23.3  D  Any

1. Airflow at nominal voltage, bottom return at 0.5 external static pressure, tested without filter installed, dry coil conditions. 
2. These units have variable speed motors that automatically adjust to provide constant CFM from 0.0” to 0.6” w.c. static pressure 
3. From 0.6” to 1.0” static pressure, CFM is reduced by 2% per 0.1” increase in static. 
4. Operation on duct systems with greater than 1.0” w.c. external static pressure is not recommended. 
5. Both the COOL and the ADJUST tap must be set to obtain the cooling airflow desired (CFM). 
6. The ADJ tap does not affect the HEAT tap setting. 
7. Low speed cooling used only with two stage outdoor units. (Speed is preset to 65% of high speed). 
8. Dehumidification speed is 85% of jumper selected COOL tap and ADJUST tap. 
9. When operating in both heat pump and electric heat modes, the airflow (CFM) will be per HEAT Tap CFM values only. 
10. At some settings, LOW COOL and/or LOW HEAT airflow may be lower than what is required to operate an airflow switch on certain models of electronic air 

cleaners. Consult the instructions for the electronic air cleaner for further details. 

11. Airflow (CFM) indicator light (LED2) flashes once for every 100 CFM (i.e.: 12 Flashes is 1200 CFM) – blinks are appro/- 10% of actual CFM. 

Содержание AV Series

Страница 1: ...flow or horizontal application These versatile models may be used for cooling or heat pump operation with or without electric heat A BRAND LABEL available from Distribution may be applied to the center of the blower access panel on AVG models The unit can be positioned for bottom return air in the upflow position top return air in the downflow position and right or left return in the hor izontal p...

Страница 2: ...ier s agent should be made in writing Also before installation the unit should be checked for screws or bolts which may have loosened in transit There are no shipping or spacer brackets which need to be removed Also check to be sure all accessories such as heater kits suspension kits and coils are available Installation of these accessories or field conversion of the unit should be accomplished be...

Страница 3: ...panel cladding This label should be applied after the air handler is placed in its proper orientation so the label is right side up When an evaporator coil is installed in an attic or above a finished ceiling an auxiliary drain pan should be provided under the coil as is specified by most local building codes In severe high humidity high temperature indoor unit environments an accessory insulation...

Страница 4: ...ladding must be removed to gain access to the sheet metal cover plate Some local codes may require that the circuit breaker remain visible If so do not re install circuit breaker cover cladding NOTICE FIGURE 3 Dimensions Duct Connection Dimensions 10 3 8 F CIRCUIT BREAKER PANEL BOTTOM INLET DIMENSIONS DRAIN PAN CONNECTIONS FOR HORIZONTAL APPLICATIONS BLOWER COMPARTMENT REFRIGERANT CONNECTIONS DRAI...

Страница 5: ...ng the heating season or through an uncooled space during the cooling season The use of a vapor barrier is recommended to prevent absorp tion of moisture from the surrounding air into the insulation The supply air duct should be properly sized by use of a transition to match unit opening All ducts should be suspended using flexible hang ers and never fastened directly to the structure This unit is...

Страница 6: ...ion WW XX 24B 20 46 36C 24 52 AV 48D 60D 28 57 FIGURE 7 Typical Horizontal Installation FIGURE 8 TXV WW XX SUSPENSION SUPPORT LOCATIONS FOR HORIZONTAL APPLICATIONS 2 1 1 2 MIN 1 1 2 x 1 1 2 Angle Recommended length 26 minimum with 2 clearance on both sides of Air Handler MIN 3 8 THREADED ROD YY VAPOR LINE THERMAL EXPANSION VALVE BULB Required insulation not shown for clarity THERMAL EXPANSION VALV...

Страница 7: ... required for listed combination of Air Handler and Heater Kit For Upflow Downflow and Horizontal right hand applications the kits can be installed without modification Field modification is required for Horizontal left hand airflow application only Follow instructions with heater for modification NOTE If a heat kit with a circuit breaker is installed in the air handler the circuit breaker cover c...

Страница 8: ...d FIGURE 10 Air Handler Control Board Communications Connections SPARE JUMPER HEAT ENABLE JUMPER HUMIDIFIER OUT PUT EAC OUTPUT THERMOSTAT CONNECTIONS CONTINUOUS FAN JUMPER BLOWER SPEED JUMPERS HUMIDSTAT JUMPER AC HP JUMPER All wiring must comply with local and national electrical code requirements Read and heed all unit caution labels It is possible to vary the amount of electric heat turned on du...

Страница 9: ...ve humidistat jumper on air handler control board 3 For heat pump applications set MODE jumper on air handler control board to the HP position 4 To change quantity of heat during HP defrost cycle reverse connections at W1 and W2 on air handler control board FIGURE 11 Cooling Models with and without Electric Heat Wiring Air Handler Control Wiring Typical A C Cooling only Applications THERMOSTAT AIR...

Страница 10: ...ng as short as possible inside the control box To further minimize air leakage seal the wiring entry point at the outside of the unit The field wiring is to be connected at the screw terminals of the control board Refer to Figures 11 or 12 The low voltage connections may be connected to the screw terminals or the quick connect terminals The screw terminals and the quick con nect terminals are phys...

Страница 11: ...OUT The HUM OUT output can be used to drive an external relay or solenoid 24 VAC coil to control a humidifier The output is energized when the HUM input is energized the HUM STAT is in the YES position and the control has a thermostat call for heating heat pump or electric heat EAC The EAC output can be used to drive an external relay 24 VAC coil to control an electronic air cleaner The output is ...

Страница 12: ...f the limit switch closes and re opens during the one hour soft lockout period the control will enter a hard lockout condition and continue to indicate a fault code 5 If the limit switch opens twice when no call for electric heat is present fault code 2 the control will enter a hard lockout condition If the limit switch opens multiple times soon after a soft lockout reset fault code 6 the control ...

Страница 13: ... CFM for high heat tap selection on Table 16 Fan Only CFM When the connection is made from R to G the fan only mode is acti vated In this mode the airflow will depend on the position of the CONT Fan jumper In the H position the blower will deliver 85 90 of full capacity In the M position the blower will deliver 60 65 of full capacity In the L position the blower will deliver 30 35 of full capac it...

Страница 14: ...0506 0 5 Heat D 3 6 4 8 12 3 16 4 3 6 4 8 3 6 4 8 3 6 4 8 4HK 6500806 0 5 Heat C 5 6 7 5 19 2 25 6 2 8 3 75 5 6 7 5 5 6 7 5 4HK 6501006 0 5 Heat B 7 2 9 6 24 6 32 8 3 6 4 8 7 2 9 6 7 2 9 6 4HK165N1506 0 5 Heat A 10 8 14 4 36 9 49 1 3 6 4 8 7 2 9 6 10 8 14 4 36C 4HK 6500506 0 5 Heat C 3 6 4 8 12 3 16 4 3 6 4 8 3 6 4 8 3 6 4 8 4HK 6500806 0 5 Heat C 5 6 7 5 19 2 25 6 2 8 3 75 5 6 7 5 5 6 7 5 4HK 650...

Страница 15: ... 53 08 58 75 60 60 6 6 4HK16501506 60 0 74 75 83 75 90 90 3 3 4HK16501806 73 3 89 19 100 38 90 110 3 2 4HK16502006 80 0 96 42 108 75 100 125 3 1 4HK16502506 100 0 118 08 133 75 125 150 1 1 0 1 O C P Over Current Protection device must be HACR type Circuit Breaker or Time Delay fuse TABLE 12 Electrical Data For Multi Source Power Supply Copper Wire 208 230 1 60 Models Heater Models Min Circuit Ampa...

Страница 16: ... See conversion Table 10 TABLE 14 Electrical Data For Single Source Power Supply Copper Wire 208 230 3 60 Models Heat Kit Three Phase Heater Amps 240V Field Wiring Min Circuit Ampacity Max O C P 1 Amps Type 75 C Wire Size AWG 208V 230V 208V 230V 208V 230V 24B 4HK06501025 23 1 28 5 32 4 30 35 10 8 36C 4HK06501025 23 1 30 4 34 3 30 35 10 8 4HK06501525 34 7 42 9 48 8 45 50 8 8 48D 4HK06501025 23 1 31...

Страница 17: ...88 828 1387 908 30 8 23 4 39 3 25 7 A Any 954 714 1228 804 27 0 20 2 34 8 22 8 B Any 829 614 1151 756 23 5 17 4 32 6 21 4 C Any 678 523 923 609 19 2 14 8 26 1 17 2 D 48D 60D 48D 60D JUMPER SETTINGS High Low High Low High Low High Low HEAT Tap ADJ Tap 2111 1417 2363 1488 59 8 40 1 66 9 42 1 A Any 1858 1252 2174 1252 52 6 35 4 61 5 35 4 B Any 1480 985 1868 1061 41 9 27 9 52 9 30 0 C Any 1250 840 138...

Страница 18: ...mix one part CalClean to seven parts water Allow solution to remain on coil for 30 minutes before rinsing with clean water Solution should not be permitted to come in contact with painted surfaces LUBRICATION The bearings of the blower motor are permanently lubricated CONDENSATE DRAINS During the cooling season check the condensate drain lines to be sure that condensate is flowing from the primary...

Страница 19: ...536636 UIM A 1209 Johnson Controls Unitary Products 19 NOTES ...

Страница 20: ...change without notice Published in U S A 536636 UIM A 1209 Copyright 2009 by Johnson Controls Inc All rights reserved Supersedes 282849 UIM E 0309 Johnson Controls Unitary Products 5005 York Drive Norman OK 73069 ...

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