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536636-UIM-A-1209

10

Johnson Controls Unitary Products

CONTROL WIRING USING COMMUNICATING 

CONTROLS

Use the wiring diagram below to connect the air handler control, Com-
municating Control (wall thermostat) and communicating outdoor unit.
Be sure that all of the “A” terminals are connected together, all of the “B”
terminals are connected together, all of the “GND” or “C” terminals are
connected together and all of the “R” terminals are connected together.
See Figure 13. When using a fully communicating system, the large
screw terminals (C, G, R, etc.) on the air handler control are not used.
The four small screw terminals in the terminal block on the end of the air
handler control should be used.

HUMIDITY SWITCH INPUT

The air handler control is designed to work with a humidity control that
closes when the humidity is below the set-point. The control is open
when the humidity is above the set-point. This humidity control may be
referred to as a humidistat or a dehumidistat.

The humidity switch controls both humidification and de-humidification
operation of the control. The control provides humidification using the
HUM OUT relay output and de-humidification by lowering the blower
speed. This is accomplished using the de-humidification input of the
motor for variable speed models. The humidity switch should be con-
nected to the R and HUM terminals of the control. See Figures 11 and
12.

The 24 volt power supply is provided by an internally wired low voltage
transformer which is standard on all models, However, if the unit is con-
nected to a 208 volt power supply, the low voltage transformer must be
rewired to the 208 volt tap. See the unit wiring label.

Field supplied low voltage wiring can exit the unit on the top right hand
corner or the right hand side panel. Refer to Figure 3.

Remove desired knockout and pierce foil faced insulation to allow wir-
ing to pass through. Use as small of a hole as possible to minimize air
leakage.

Install a 7/8” plastic bushing in the selected hole and keep low voltage
wiring as short as possible inside the control box.

To further minimize air leakage, seal the wiring entry point at the outside
of the unit.

The field wiring is to be connected at the screw terminals of the control
board. Refer to Figures 11 or 12.

The low voltage connections may be connected to the screw terminals
or the quick connect terminals. The screw terminals and the quick con-
nect terminals are physically connected on the control board.

SECTION VI: REQUIRED CONTROL 

SET-UP

IMPORTANT: 

The following steps must be taken at the time of installa-

tion to insure proper system operation.

1.

Consult system wiring diagram to determine proper thermostat
wiring for your system.

2.

If heat kit is installed, change HEAT/NO HEAT jumper from NO
HEAT to HEAT position.

3.

If a humidistat is installed, change HUM STAT jumper from NO to
YES.

4.

Set the MODE jumper to A/C (Air Conditioner) or HP (Heat Pump)
position depending on the outdoor unit included with the system.

5.

Set airflow and comfort setting jumper to proper positions.

 FIGURE 13:  

Air Handler with Communicating AC or HP

 

 

  

 

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All wiring must comply with local and national electrical code
requirements. Read and heed all unit caution labels.

It is possible to vary the amount of electric heat turned on during the
defrost cycle of a heat pump. Standard wiring will only bring on the
first stage of electric heat during defrost. See Heat Output and Limit
Connections and Table 5 for additional information on heat during
defrost cycle.

TABLE 3: 

Low Voltage Connections

Terminal Signal

Comment

R

24 VAC power (fused)

G

Continuous Fan operation

Y/Y2

Second or full stage 

compressor operation

Y1

First stage compressor 

operation

Not used with outdoor units 

having one stage compressors.

W2

Second stage heat operation

W1

First stage heat operation

O

Reversing valve operation

24 VAC will be present at this

terminal when the MODE

jumper is in the AC position.

This is normal.

HUM

Humidity switch input

24 VAC will be present at this

terminal when the HUM STAT

jumper is in the NO position.

This is normal.

X/L

Connection point for 

heat pump fault indicator

This terminal is a connection

point only and does not affect

air handler control operation.

COM

24 VAC common

NOTICE

NOTICE

Содержание AV Series

Страница 1: ...flow or horizontal application These versatile models may be used for cooling or heat pump operation with or without electric heat A BRAND LABEL available from Distribution may be applied to the center of the blower access panel on AVG models The unit can be positioned for bottom return air in the upflow position top return air in the downflow position and right or left return in the hor izontal p...

Страница 2: ...ier s agent should be made in writing Also before installation the unit should be checked for screws or bolts which may have loosened in transit There are no shipping or spacer brackets which need to be removed Also check to be sure all accessories such as heater kits suspension kits and coils are available Installation of these accessories or field conversion of the unit should be accomplished be...

Страница 3: ...panel cladding This label should be applied after the air handler is placed in its proper orientation so the label is right side up When an evaporator coil is installed in an attic or above a finished ceiling an auxiliary drain pan should be provided under the coil as is specified by most local building codes In severe high humidity high temperature indoor unit environments an accessory insulation...

Страница 4: ...ladding must be removed to gain access to the sheet metal cover plate Some local codes may require that the circuit breaker remain visible If so do not re install circuit breaker cover cladding NOTICE FIGURE 3 Dimensions Duct Connection Dimensions 10 3 8 F CIRCUIT BREAKER PANEL BOTTOM INLET DIMENSIONS DRAIN PAN CONNECTIONS FOR HORIZONTAL APPLICATIONS BLOWER COMPARTMENT REFRIGERANT CONNECTIONS DRAI...

Страница 5: ...ng the heating season or through an uncooled space during the cooling season The use of a vapor barrier is recommended to prevent absorp tion of moisture from the surrounding air into the insulation The supply air duct should be properly sized by use of a transition to match unit opening All ducts should be suspended using flexible hang ers and never fastened directly to the structure This unit is...

Страница 6: ...ion WW XX 24B 20 46 36C 24 52 AV 48D 60D 28 57 FIGURE 7 Typical Horizontal Installation FIGURE 8 TXV WW XX SUSPENSION SUPPORT LOCATIONS FOR HORIZONTAL APPLICATIONS 2 1 1 2 MIN 1 1 2 x 1 1 2 Angle Recommended length 26 minimum with 2 clearance on both sides of Air Handler MIN 3 8 THREADED ROD YY VAPOR LINE THERMAL EXPANSION VALVE BULB Required insulation not shown for clarity THERMAL EXPANSION VALV...

Страница 7: ... required for listed combination of Air Handler and Heater Kit For Upflow Downflow and Horizontal right hand applications the kits can be installed without modification Field modification is required for Horizontal left hand airflow application only Follow instructions with heater for modification NOTE If a heat kit with a circuit breaker is installed in the air handler the circuit breaker cover c...

Страница 8: ...d FIGURE 10 Air Handler Control Board Communications Connections SPARE JUMPER HEAT ENABLE JUMPER HUMIDIFIER OUT PUT EAC OUTPUT THERMOSTAT CONNECTIONS CONTINUOUS FAN JUMPER BLOWER SPEED JUMPERS HUMIDSTAT JUMPER AC HP JUMPER All wiring must comply with local and national electrical code requirements Read and heed all unit caution labels It is possible to vary the amount of electric heat turned on du...

Страница 9: ...ve humidistat jumper on air handler control board 3 For heat pump applications set MODE jumper on air handler control board to the HP position 4 To change quantity of heat during HP defrost cycle reverse connections at W1 and W2 on air handler control board FIGURE 11 Cooling Models with and without Electric Heat Wiring Air Handler Control Wiring Typical A C Cooling only Applications THERMOSTAT AIR...

Страница 10: ...ng as short as possible inside the control box To further minimize air leakage seal the wiring entry point at the outside of the unit The field wiring is to be connected at the screw terminals of the control board Refer to Figures 11 or 12 The low voltage connections may be connected to the screw terminals or the quick connect terminals The screw terminals and the quick con nect terminals are phys...

Страница 11: ...OUT The HUM OUT output can be used to drive an external relay or solenoid 24 VAC coil to control a humidifier The output is energized when the HUM input is energized the HUM STAT is in the YES position and the control has a thermostat call for heating heat pump or electric heat EAC The EAC output can be used to drive an external relay 24 VAC coil to control an electronic air cleaner The output is ...

Страница 12: ...f the limit switch closes and re opens during the one hour soft lockout period the control will enter a hard lockout condition and continue to indicate a fault code 5 If the limit switch opens twice when no call for electric heat is present fault code 2 the control will enter a hard lockout condition If the limit switch opens multiple times soon after a soft lockout reset fault code 6 the control ...

Страница 13: ... CFM for high heat tap selection on Table 16 Fan Only CFM When the connection is made from R to G the fan only mode is acti vated In this mode the airflow will depend on the position of the CONT Fan jumper In the H position the blower will deliver 85 90 of full capacity In the M position the blower will deliver 60 65 of full capacity In the L position the blower will deliver 30 35 of full capac it...

Страница 14: ...0506 0 5 Heat D 3 6 4 8 12 3 16 4 3 6 4 8 3 6 4 8 3 6 4 8 4HK 6500806 0 5 Heat C 5 6 7 5 19 2 25 6 2 8 3 75 5 6 7 5 5 6 7 5 4HK 6501006 0 5 Heat B 7 2 9 6 24 6 32 8 3 6 4 8 7 2 9 6 7 2 9 6 4HK165N1506 0 5 Heat A 10 8 14 4 36 9 49 1 3 6 4 8 7 2 9 6 10 8 14 4 36C 4HK 6500506 0 5 Heat C 3 6 4 8 12 3 16 4 3 6 4 8 3 6 4 8 3 6 4 8 4HK 6500806 0 5 Heat C 5 6 7 5 19 2 25 6 2 8 3 75 5 6 7 5 5 6 7 5 4HK 650...

Страница 15: ... 53 08 58 75 60 60 6 6 4HK16501506 60 0 74 75 83 75 90 90 3 3 4HK16501806 73 3 89 19 100 38 90 110 3 2 4HK16502006 80 0 96 42 108 75 100 125 3 1 4HK16502506 100 0 118 08 133 75 125 150 1 1 0 1 O C P Over Current Protection device must be HACR type Circuit Breaker or Time Delay fuse TABLE 12 Electrical Data For Multi Source Power Supply Copper Wire 208 230 1 60 Models Heater Models Min Circuit Ampa...

Страница 16: ... See conversion Table 10 TABLE 14 Electrical Data For Single Source Power Supply Copper Wire 208 230 3 60 Models Heat Kit Three Phase Heater Amps 240V Field Wiring Min Circuit Ampacity Max O C P 1 Amps Type 75 C Wire Size AWG 208V 230V 208V 230V 208V 230V 24B 4HK06501025 23 1 28 5 32 4 30 35 10 8 36C 4HK06501025 23 1 30 4 34 3 30 35 10 8 4HK06501525 34 7 42 9 48 8 45 50 8 8 48D 4HK06501025 23 1 31...

Страница 17: ...88 828 1387 908 30 8 23 4 39 3 25 7 A Any 954 714 1228 804 27 0 20 2 34 8 22 8 B Any 829 614 1151 756 23 5 17 4 32 6 21 4 C Any 678 523 923 609 19 2 14 8 26 1 17 2 D 48D 60D 48D 60D JUMPER SETTINGS High Low High Low High Low High Low HEAT Tap ADJ Tap 2111 1417 2363 1488 59 8 40 1 66 9 42 1 A Any 1858 1252 2174 1252 52 6 35 4 61 5 35 4 B Any 1480 985 1868 1061 41 9 27 9 52 9 30 0 C Any 1250 840 138...

Страница 18: ...mix one part CalClean to seven parts water Allow solution to remain on coil for 30 minutes before rinsing with clean water Solution should not be permitted to come in contact with painted surfaces LUBRICATION The bearings of the blower motor are permanently lubricated CONDENSATE DRAINS During the cooling season check the condensate drain lines to be sure that condensate is flowing from the primary...

Страница 19: ...536636 UIM A 1209 Johnson Controls Unitary Products 19 NOTES ...

Страница 20: ...change without notice Published in U S A 536636 UIM A 1209 Copyright 2009 by Johnson Controls Inc All rights reserved Supersedes 282849 UIM E 0309 Johnson Controls Unitary Products 5005 York Drive Norman OK 73069 ...

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