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16

15.2.12  In the event of a lockout and the ignition and main burners failing to ignite, reference should be made 

to table 4 in the fault finding section of these instructions in order to establish the fault condition.

15.2.13  Test for gas leakage at the supply, multifunction control, ignition burner and main burner using 

proprietary detection fluid, sealing any leaks found.

15.2.14  Allow the circulator to operate for a minimum of 15 minutes to ensure stability.
15.2.15  Reset the thermostat to the desired water temperature. 
15.2.16  Set the time control to the desired “on” and “off” periods.
15.2.17  Set the “WATER HEATER” switch on the time control to “TIMED”.

15.3 

WATER BURNER PRESSURE TEST

NOTE: THE WATER CIRCULATOR BURNERS ARE PRE-SET AND SHOULD NOT REQUIRE ADJUSTING.

15.3.1  Loosen the screw on the outlet pressure test point and fit a pressure test gauge (see Fig. 8)
15.3.2  Check the gauge reading against the information at paragraph 1.3.
15.3.3  If necessary, use the burner pressure adjuster to obtain the required gauge reading as shown at 

paragraph 1.3

15.3.4  Remove the pressure gauge and re-tighten the screw on the outlet pressure test point.

15.4 

SAFETY CHECKS

15.4.1  Check for gas tightness within the appliance.
15.4.2  Check for water tightness around circulator and ALL joints.
15.4.3  Turn on both the gas and electrical supplies to the heater.
15.4.4  Set the “WATER HEATER” switch on the time control unit to “CONT”.
15.4.5  Light the ignition and main burners as described in section 8.2
15.4.6  Allow the circulator to operate for a period of 5 minutes to stabilise.
15.4.7  Turn off gas supply to heater at the heater gas cock. DO NOT TURN OFF AT GAS METER!
15.4.8  The circulator SHOULD automatically go into “LOCKOUT” indicated by the red LED on the indicator 

panel and the LED status indicator will show “9”

15.4.9   

Reinstate the gas supply and wait for a minimum period of 10 seconds.

15.4.10  Depress the “RESET” button on the indicator panel.
8 15.4.11 

The heater will go through its reset sequence and the ignition and main burners SHOULD ignite.

15.4.12  Set the “WATER HEATER” switch on the time control unit to “TIMED”

16.  USERS INSTRUCTIONS

16.1 

If the building is unoccupied, ensure that the user instructions are left taped to the air heater for the user’s 
reference and that the installation instructions are left at or near the air heater for use on future service calls.

16.2 

If the building is occupied, hand the user instructions over and ensure that the user understands:
16.2.1  How to light both the air heater and water circulator.
16.2.2  How to re-set the air heater or water circulator if 

“LOCKOUT” 

occurs.

16.2.3  How to operate the time control, thermista-stat and the 

SUMMER AIRFLOW

 switch.

16.2.4  That the time control must be reset following a power failure.
16.2.5  How to use the circulator thermostat to set the water temperature.
16.2.6  How to turn off the heater and switch off the electrical supply to the heater.
16.2.7  How to remove, clean and refit the air filter and at what intervals, (i.e. fortnightly, 

or weekly for new houses).

16.2.8  How to control the heating system by opening and closing warm air outlets.
16.2.9  How to obtain summer air circulation.
16.2.10  That the air grilles on the heater or heater compartment; grilles and ventilators in 

the walls, windows or doors of the building 

MUST NOT BE OBSTRUCTED

.

16.2.11  That the heater must be serviced at least once a year by a competent person to 

ensure efficient and safe operation.

16.2.12  That the red users instructions for safe use have been pointed out and understood.
16.2.13  Explain how, in the event of a persistent “LOCKOUT” occurs, turn off the appliance 

and contact a “competent person” which in normal circumstances would be a 
GAS SAFE registered engineer. 

16.3 

Explain their responsibilities in respect of current legislation and regulations, both national 
and local.

16.4 

A comprehensive service should be carried out ANNUALLY. Stress the importance 
of regular servicing by a Gas Safe Registered Engineer. In IE servicing work must be 
carried out by a Registered Gas Installer (RGI).

NOTE

This appliance is not 

intended for use by persons 

(including children) with 

reduced physical, sensory 

or mental capabilities, or 

lack of experience and 

knowledge, unless they have 

been given supervision or 

instruction concerning use 

of the appliance by a person 

responsible for their safety.

Children should be 

supervised to ensure that 

they do not play with the 

appliance.

REMINDER: At the time of 

commissioning, complete 

all relevant sections of the 

Benchmark Checklist located 

on the inside back pages 

of this document prior to 

handing over the appliance 

to the occupier.

Содержание 42-416-18

Страница 1: ...IONING SERVICING INSTRUCTIONS ECONOMAIRE 65 Warm Air Heater with Intejan Water Circulator Economaire 65 G C No 42 416 18 Intejan Water Circulator G C No 42 416 99 These instructions are to be left wit...

Страница 2: ...4 Safety Gas Information 4 General Safety Information Gas Categories Gas Supply 5 Technical Data 5 6 Heater Compartment Clearances 5 7 Ventilation Air 6 8 Duct System 6 Return Air Warm Air Delivered 9...

Страница 3: ...irculator multifunction control 16 Flue gas test point 17 LED diagnostics indicator 18 Control module 19 Filter 20 Flue adapter 21 4 to 5 flue enlarger 2 GENERAL DESCRIPTION 2 1 The ECONOMAIRE 65 INTE...

Страница 4: ...appliance is CE certificated for safety and performance It is important that no modifications are made to this appliance unless fully approved in writing by Johnson Starley Ltd If in doubt please rin...

Страница 5: ...with the relevant section of BS 5864 and must be completely separated by either a non combustible partition or a perforated metal partition with the perforations not exceeding 13mm The secondary flue...

Страница 6: ...valent of 300mm x 300mm 12 x 12 If flexible duct is used the duct diameter should not be less than 350mm 16 dia The return air grille should have a free area of not less than 1593cm2 291in2 8 1 3 An a...

Страница 7: ...ed directly on top of the flue adaptor The heater can be used with horizontal or vertical flue types C12 and C32 9 5 1 All joints must be soundly sealed 9 5 2 Sufficient support brackets must be used...

Страница 8: ...pes 75mm E Below eaves 200mm F Below balconies 200mm G From a vertical drain pipe or soil pipe 150mm H From an internal or external corner Greater than 450mm protrusion 300mm I Above ground roof or ba...

Страница 9: ...omponents type TGD1111105 guard or similar such that the distance between the guard and the nearest part of the terminal is no less than 50mm 9 6 8 Reference should be made to Table 2 for required ter...

Страница 10: ...ical Terminal Support Bracket 1 1000 0016630 Terracotta 7 Lead Pitched Roof Flashing Collar 1 1000 0014890 Anthracite 8 Lead Pitched Roof Flashing Collar 1 1000 0014990 Terracotta 9 Aluminium Flat Roo...

Страница 11: ...wires to terminals 8 and 9 on the terminal block see Figures 17 18 11 GAS See BS 5864 and BS 6891 11 1 1 The local gas supply conditions MUST be adequate for the specified burner pressures as stated...

Страница 12: ...both the AIR HEATER and WATER HEATER switches on the time control unit to the OFF position 13 2 3 Set the thermista stat to 9 13 3 4 Locate the LED status indicator which can be observed through the...

Страница 13: ...fter a short period ensure that the fan increases to full speed 13 5 4 When the temperature reaches the control setting check that the main burner cycles ON and OFF at intervals of approx 75 to 120 se...

Страница 14: ...82 C The temperature is increased by rotating the thermostat knob clockwise and temperature stop 2 MUST be left in position see Figure 11 If the circulator is used in a direct application ensuring a m...

Страница 15: ...he time control to CONT and observe the LED status indicator 15 2 7 Whilst the control module runs through its diagnostic cycle the decimal point DP in the bottom right hand corner of the LED display...

Страница 16: ...tructions are left taped to the air heater for the user s reference and that the installation instructions are left at or near the air heater for use on future service calls 16 2 If the building is oc...

Страница 17: ...stability and with the main burner lit ensure that the operation of the air circulation fan does not affect the main burner flame profile 17 1 12 Locate the flue gas test point and attach a flue gas a...

Страница 18: ...ng care to not disturb the balance of the fan 10 6 7 Refitting or replacement is in reverse order 10 7 CONTROL MODULE REMOVAL 17 7 1 Ensure that the electrical supply is isolated 17 7 2 Remove the fro...

Страница 19: ...e electrical supply is isolated 17 9 2 Remove the appliance front door 17 9 3 Remove the 2 x fixing screws holding the FDC limit switch assembly in place and withdraw from the appliance 17 9 4 Disconn...

Страница 20: ...s ONLY necessary to press the RESET button if the red LED is continually illuminated NOTE When the air heater and water circulator are used in combination the status indications for the water circulat...

Страница 21: ...21 Sales Spares Replacement Help Line 01604 762881 FIGURE 14 CONTROL FLOWCHART 19 FAULT FINDING...

Страница 22: ...www johnsonandstarley co uk 22 FIGURE 15 AIR HEATER DIAGNOSIS FLOWCHART...

Страница 23: ...23 Sales Spares Replacement Help Line 01604 762881 FIGURE 16 WATER CIRCULATOR FLOW CHART...

Страница 24: ...www johnsonandstarley co uk 24 20 LOGIC DIAGRAM FIGURE 17 LOGIC DIAGRAM...

Страница 25: ...25 Sales Spares Replacement Help Line 01604 762881 3 21 SCHEMATIC DIAGRAM FIGURE 19 SCHEMATIC DIAGRAM...

Страница 26: ...www johnsonandstarley co uk 26 FIGURE 19 SCHEMATIC DIAGRAM showing connection of an external controller 22 CIRCUIT DIAGRAM Showing connections of an external controller...

Страница 27: ...27 Sales Spares Replacement Help Line 01604 762881 FIGURE 20 ECONOMAIRE 65 DIMENSIONS 23 DIMENSIONS...

Страница 28: ...7000 Cabinet Door Assembly 1 22 E82823 J652 0525005 Air Circulation Fan 1 23 E05998 1000 0701260 Ignition Burner Injector 1 24 E69653 1000 1507310 Gasket 1 25 E69709 1000 0000390 Air Pressure Tube 2 2...

Страница 29: ...29 Sales Spares Replacement Help Line 01604 762881 25 EXPLODED DIAGRAM FIGURE 21 ECONOMAIRE 65 EXPLODED DIAGRAM...

Страница 30: ...m start control Heating zone control Fitted Not required WARM AIR HEATER Has the system been balanced in accordance with the heater manufacture s instructions Yes No Was an anemometer used Yes No Yes...

Страница 31: ...Company name Telephone No Gas safe register No Record At max rate CO ppm AND CO At min rate Where Possible CO ppm AND CO Comments Signature SERVICE 06 Date Engineer name Company name Telephone No Gas...

Страница 32: ...nson Starley Ltd Rhosili Road Brackmills Northampton NN4 7LZ sales johnsonandstarley co uk marketing johnsonandstarley co uk Reception Customer Service 01604 762881 Fax 01604 767408 Anniversary 1922 2...

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