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6.3.2
AC Fusing and
Distribution

Chapter 6 - Detailed Diagnostics  

continued

Warning: The output terminals of this device are live whenever the line cord is plugged into the Generator and into
a live outlet.

The power entry module is located on the left side of the back panel and wired with quick disconnect terminals. For
a functional description see section 2.2.

Verification:

1.

Input power is supplied via the IEC appliance connector on the line cord. If not already so, insert the cord 
fully into the back of this module.

2.

The output terminals (black and white wires) should carry the appropriate line voltage regardless of the 
position of the front panel power switch. Plug the cord into an outlet and verify this voltage.

3.

In 115 VAC generators (Model GEN01) the entry module contains an external fuse drawer. Check these 
fuses (see section 6.3.2) before deciding to replace this module.

Replacement:

1.

Disconnect the line cord, remove the two terminals, de-solder the green grounding wire, and un-screw the 
two machine screws securing the power entry module to the back panel. 

2.

Remove the power entry module and replace it with the appropriate part listed in Appendix C.

This module is located directly underneath the power entry module in 115 VAC generators (Model GEN01) and on
the far right in 230 VAC generators (Models GEN22 and GEN32). For a functional description see section 2.2.

Verification:

1.

All fuses used in the generator are time delayed and therefore may appear closed when they are actually 
open. Remove the power cord and test each fuse with an ohm meter to ensure they are closed.

2.

In the 115 VAC generators, test the three fuses in the fuse block via the access holes. Also test the two 
fuses located in the fuse drawer in the lower portion of the power entry module.

3.

In the 230 VAC generators, test the six fuses in the fuse block via the access holes.

4.

Refer to the wiring diagram in Appendix B and verify that the primary wiring is intact by re-inserting the 
power cord, switching the generator on, and testing for the appropriate line voltages via the access holes in 
the top of the fuse block.

5.

If no voltage is detected and all the fusing and wiring is intact, replace the power switch on the 
front panel.

Replacement:

1.

For all replacements, disconnect the line cord and refer to Appendix C for the replacement 
part number.

2.

To replace fuses, lift the applicable hinged section of the fuse block and remove the fuse.

3.

To replace an individual fuse housing or terminal block, unscrew the two stops at the ends of the fuse rail. 
Slide the fuse housing or terminal block off the rail and remove the attached wires.

4.

To replace the front panel power switch, remove the four terminals, squeeze the retaining tabs on the 
switch and push it out through the front panel.

19

6.3.1
Power Entry
Module

Содержание Ethicon Endo-Surgery ULTRACISION HARMONIC SCALPEL

Страница 1: ...ULTRACISION HARMONIC SCALPEL Service Manual...

Страница 2: ...e Shooting Guide 5 2 Diagnostic Software 5 3 Extended Functional Test Chapter 6 Detailed Diagnostics 6 1 Test Equipment 6 2 Hand Piece Assembly 6 3 Generator and Foot Switch 6 3 1 Power Entry Module 6...

Страница 3: ...matic 115 Volt Wir ing Model GEN01 230 Volt Wiring Models GEN22 GEN32 115 Volt Routing Model GEN01 230 Volt Routing Models GEN22 GEN32 Generator PCB Schematic Generator PCB Component Location Keyboard...

Страница 4: ...ustic drive train is formed The acoustic system or acoustic drive train consists of three components Acoustic Transducer converts the electrical energy into motion The transducer consists of four piez...

Страница 5: ...secondary function of the Generator PCB is to provide a central point of connectivity for the other PCBs and modules in the Generator The third function is to rectify filter and regulate the low volta...

Страница 6: ...ENTRY MODULE FILTER FUSING AC DISTRIBUTION HIGH VOLTAGE TRANSFORMER MICROPROCESSOR PCB GENERATOR PCB COMPRESSOR AIR models HP050 HP051 HPTUV H1TUV KEYBOARD INTERLOCK FOOT SWITCH HAND PIECE 55 KHz AC L...

Страница 7: ...NDBY mode When the Generator power is first turned on this display briefly indicates that a SELF TEST is in progress This display is also used for alarm messages When activated by service personnel th...

Страница 8: ...ator to the Hand Piece Audio Annunciator The annunciator beeps to indicate instrument activity or to indicate error conditions During normal activation the annunciator beeps on and off when either foo...

Страница 9: ...w the Hand Piece to dry STANDBY Mode is recommended during this period of time 8 If the Generator is in STANDBY Mode press the Standby Button to return it to READY Mode If the generator is not already...

Страница 10: ...ly selected The line rate may be toggled between 50 Hz and 60 Hz by pressing the Increase Button A validation sequence is required to change the line rate In addition to updating the line rate the mem...

Страница 11: ...the instrument with caution as it may become hot during operation in air Inside of Hand Piece is still warm from steam or Allow Hand Piece to cool at room temperature for 15 30 flash sterilization mi...

Страница 12: ...Hand Piece Blade was attached to the Hand Piece with Push Standby Button Remove and discard the blade extender excessive force from the Hand Piece Attach a new instrument blade to the Hand Piece Mate...

Страница 13: ...nd emitted from Hand Piece Probable cause Corrective Action Instrument blade is not fully seated on Re tourque the instrument blade with an alternate torque Hand Piece blade mount blade wrench and or...

Страница 14: ...3 8 to replace the microprocessor PCB CRC Five digit number followed by the line rate is displayed This indicates that the second page of the service mode has been accessed When the software detects...

Страница 15: ...sible Problems Display voltage or current is low 15 or 40 respectively The high voltage AC is not reaching the generator PCB or the generator PCB s switching power supply is not working Verify that th...

Страница 16: ...any other equipment especially electrosurgical devices If the problem persists replace the generator PCB see section 6 3 6 10 The cabling leading from the generator PCB to the keyboard became disconne...

Страница 17: ...y a continuous tone and LED illumination While still holding the pedal down remove the blade from the cutting material and verify that the blade again starts to resonate This is indicated by the norma...

Страница 18: ...tinuity between pin 1 and the tip of the blade see Figure 3 for pin location For Models HPTUV and H1TUV verify continuity betwen pin 2 and the tip of the blade see Figure 3 for pin location If an open...

Страница 19: ...ION RETURN BLACK 4 5 7 6 5 4 3 2 1 6 7 2 1 3 DOMESTIC HP050 HP051 INTERNATIONAL H2TUV H3TUV Hand Piece Models HP050 HP051 HPTUV H1TUV Hand Piece Models HP052 HP053 H2TUV H3TUV NO CONNECTION NO CONNECT...

Страница 20: ...erators Models GEN22 and GEN32 For a functional description see section 2 2 Verification 1 All fuses used in the generator are time delayed and therefore may appear closed when they are actually open...

Страница 21: ...e base plate 2 Disconnect the two primary wires from the fusing module and remove the grounding wire from the base plate 3 With pliers unscrew the hose fitting Remove the compressor and replace with t...

Страница 22: ...le to the transformer and there is no output voltage remove the line cord refer to the wiring diagram Appendix B and inspect the wiring leading to the transformer If the wiring appears intact replace...

Страница 23: ...the case re test the generator PCB with a substitute microprocessor PCB before replacing this PCB If the pulse at TP16 is not synchronous with the line rate replace the generator PCB 2 Verify that the...

Страница 24: ...lock portion of this PCB is working properly as follows 1 Access the first page of the software diagnostic mode as described in section 5 2 and diagrammed in Appendix A 2 Press the Standby Button twic...

Страница 25: ...Chapter 6 Detailed Diagnostics Figure 4 24 Microprocessor PCB Service Position...

Страница 26: ...cified in Appendix C The LCD is mounted to the back of the front panel assembly It receives control signals and supply voltage from J3 on the generator PCB and backlight power from J10 on the generato...

Страница 27: ...ains E S D protection resistors in the cable connector and must therefore be tested together as a unit as follows 1 Remove the foot switch connector from the back panel of the generator and orient it...

Страница 28: ...ce 7 Hand Piece 6 Cable 10 Cable 10 5 Connectors Electric 7 pin Electric 7 pin Air 1 4 CPC Air None Sterilization Steam EO or STERRAD Steam EO or STERRAD Switch Dual SPST Normally Off Voltage 12 Volts...

Страница 29: ...tches Released STANDBY key STANDBY or UP DOWN service mode No Hand Piece Power READY LED OFF switches UP DOWN SAVE keys disabled 3 Level 3 Left foot or ring switch VAR LED flashes slow beep Level 5 ri...

Страница 30: ...ETHICON ENDO SURGERY INC ETHICON ENDO SURGERY INC 1996 Cincinnati OH 45242 2839 USA P40238P02 BAR CODE P40238P02...

Страница 31: ...99 03869 CB 7 29 99 PRODUCT ARTWORK PACKAGE COMPONENT CODE NUMBER NUMBER GEN01 A83513P00 P40238P02 GEN22 GEN32 CONFIDENTIAL NOT TO BE REPRODUCED OR USED IN ANY WAY WITHOUT WRITTEN ETHICON ENDO SURGERY...

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