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24

TANK CLEANOUT PROCEDURE

The following practices will ensure longer life and enable the unit to 

operate at its designed efficiency:
1.  Once a month the heater should be flushed. Open the drain valve 

and allow two gallons of water to drain from the heater. Inlet water 

valve should remain open to maintain pressure in tank.

2.  A cleanout opening is provided for periodic cleaning of the tank.  

Gas must be shut off and heater drained before opening cleanout.

To clean heater through cleanout opening, proceed as follows:

1.  Drain heater.

2.  Remove outer cover plate from lower side of heater jacket.
3.  Remove six (6) hex head screws securing tank cleanout plate 

and remove plate.

4.  Remove lime, scale, or sediment using care not to damage the 

glass lining.

5.  Inspect  cleanout  plate  gasket,  if  new  gasket  is  required,  see 

replacement parts list for item number.

6.  Install cleanout plate.  Be sure to draw plate up tight by tightening 

screws securely.

7.  Replace outer jacket cover plate.

DRAINING AND FLUSHING

It  is  recommended  that  the  water  heater  storage  tank  be 

drained  and  flushed  every  6  months  to  reduce  sediment 

buildup. The water heater should be drained if being shut down 

during freezing temperatures. See Features And Components 

in this manual for the location of the water heater components 

described below.

Burn harzard.

Hot water discharge.

Keep  hands   clear  of  drain

valve  discharge.

TO DRAIN THE WATER HEATER STORAGE TANK:

1. 

Turn off the electrical supply to the water heater.

2. 

Turn  off  the  gas  supply  at  the  Main  Gas  Shutoff  Valve  if 

the water heater is going to be shut down for an extended 

period. 

3. 

Ensure the cold water inlet valve is open.

4. 

Open a nearby hot water faucet and let the water run until 

the water is no longer hot.

5. 

Close the cold water inlet valve to the water heater.

6. 

Connect  a  hose  to  the  water  heater  drain  valve  and 

terminate it to an adequate drain.

7.  Open the water heater drain valve and allow all the water 

to drain from the storage tank.

8.  Close the water heater drain valve when all water in the 

storage tank has drained.

9. 

Close the hot water faucet opened in Step 4.

10.  If the water heater is going to be shut down for an extended 

period, the drain valve should be left open.

TO FLUSH THE WATER HEATER STORAGE TANK:

1. 

Turn off the electrical supply to the water heater.

2. 

Ensure the cold water inlet valve is open.

3. 

Open a nearby hot water faucet and let the water run until 

the water is no longer hot. Then close the hot water faucet.

4. 

Connect a hose to the drain valve and terminate it to an 

adequate drain.

5. 

Ensure  the  drain  hose  is  secured  before  and  during  the 

entire  flushing  procedure.  Flushing  is  performed  with 

system water pressure applied to the water heater. 

6. 

Open the water heater drain valve to flush the storage tank. 

7.  Flush the water heater storage tank to remove sediment 

and allow the water to flow until it runs clean.

8. 

Close  the  water  heater  drain  valve  when  flushing  is 

completed.

9.  Remove the drain hose.
10.  Fill the water heater - see Filling The Water Heater in this manual.
11. 

Turn on the electrical supply to place the water heater back 

in operation.

12. 

Turn on the gas supply to the water heater at the Main Gas 

Shutoff Valve.

13. 

Allow the water heater to complete several heating cycles 

to ensure it is operating properly.

SERVICE

Before calling for repair service, read the “Start Up Conditions” 

and “Operational Conditions” found in the “For Your Information” 

section of this manual.

If a condition persists or you are uncertain about the operation 

of  the  water  heater  contact  a  service  agency.  If  you  are  not 

thoroughly  familiar  with  gas  codes,  your  water  heater,  and 

safety practices, contact your gas supplier or qualified installer 

to check the water heater.

Use the ”Leakage Checkpoints” guide to check a “Leaking” 

 

water  heater.    Many  suspected  “Leakers”  are  not  leaking 

tanks.  Often  the  source  of  the  water  can  be  found 

 

and corrected.

Read  this  manual  first.  Then  before  checking  the  water 

heater  make  sure  the  gas  supply  has  been  turned  “OFF”, 

and never turn the gas “ON” before the tank is completely 

full of water.

Never use this water heater unless it is completely filled with 

water. To prevent damage to the tank, the tank must be filled 

with water. Water must flow from the hot water faucet before 

turning “ON” gas to the water heater.

Read this manual first. Then before checking the water heater 

make sure the gas supply has been turned “OFF”, and never 

turn the gas “ON” before the tank is completely full of water.

Never use this water heater unless it is completely filled with 

water. To prevent damage to the tank, the tank must be filled 

with water. Water must flow from the hot water faucet before 

turning “ON” gas to the water heater.

Содержание JW375T75N-AV

Страница 1: ...ructions and safety messages could result in death or serious injury This manual must remain with the water heater 599 Hill Street West Fergus ON Canada N1M 2X1 Low Lead Content WARNING If the informa...

Страница 2: ...Heater 12 Air Requirements 12 Unconfined Space 13 Confined Space 13 Fresh Air Openings for Confined Spaces 13 Outdoor Air Through Two Openings 13 Outdoor Air Through One Opening 13 Outdoor Air Throug...

Страница 3: ...ifornia to cause cancer birth defects or other reproductive harm and requires businesses to warn of potential exposure to such substances This product contains a chemical known to the State of Califor...

Страница 4: ...4 GENERAL SAFETY INFORMATION...

Страница 5: ...nd then the entire manual carefully If you don t follow the safety rules the water heater will not operate properly It could cause DEATH SERIOUS BODILY INJURY AND OR PROPERTY DAMAGE This manual contai...

Страница 6: ...1 1 4 3 2 1 NPT 1 2 NPT 11 15 16 30 3 RECOVERY RATINGS Models Input Approx Gal Cap Approx Liter Cap Temp Rise C 17 22 28 33 39 44 50 56 61 67 72 78 Rating Btu Hr Rating kW F 30 40 50 60 70 80 90 100 1...

Страница 7: ...cing and proper operation of the water heater Installation of water heater must be accomplished in such a manner that if the tank or any connections should leak flow will not cause damage to the struc...

Страница 8: ...sult in improper and inefficient operation of the water heater producing carbon monoxide gas in excess of the safe limits This could result in serious injury or death Contact your local gas supplier f...

Страница 9: ...ertain it does not sag thereby obstructing the combustion air flow HARD WATER Where hard water conditions exist water softening or the threshold type of water treatment is recommended This will protec...

Страница 10: ...to manufacturer s specifications If a positive lock up regulator is required follow these instructions 1 Positive lock up gas pressure regulators must be rated at or above the input Btu hr rating of...

Страница 11: ...y sized thermal expansion tank must be installed on all closed systems to control the harmful effects of thermal expansion Contact a local plumbing service technician to have a thermal expansion tank...

Страница 12: ...ature Pressure Relief Valve discharge line and 2 the water manually discharged will not cause any bodily injury or property damage because the water may be extremely hot If after manually operating th...

Страница 13: ...eater and the risk of fire or explosion may result It can also create a risk of asphyxiation LOUVERS AND GRILLES Thefreeareasofthefreshairopeningsintheinstructionsthatfollowdonot takeintoaccountthepre...

Страница 14: ...e provided with two permanent vertical ducts one commencing within 12 inches 300 mm of the top and one commencing within 12 inches 300 mm of the bottom of the enclosure The vertical ducts shall commun...

Страница 15: ...ter heater unless it is vented to the outdoors and has adequate air supply to avoid risks of improper operation explosion or asphyxiation For proper draft hood attachment the draft hood legs may be an...

Страница 16: ...IN INCHES MAXIMUM CAPACITY OF PIPE IN CUBIC FEET PER HOUR LENGTH IN FEET NOMINAL IRON PIPE SIZES INCHES INPUT IN THOUSANDS BTU HR 1 2 3 4 1 1 1 4 1 1 2 2 2 1 2 3 4 10 175 360 680 1400 2100 3960 6300 1...

Страница 17: ...allation shown in the Figures 15 and 16 Contaminants in the gas lines may cause improper operation of the gas control valve that may result in fire or explosion Before attaching the gas line be sure t...

Страница 18: ...18...

Страница 19: ...ian or gas supplier If the pilot will not stay lit after several tries turn the gas control knob to OFF Figure A and call your service technician or gas supplier 9 Replace inner and outer burner doors...

Страница 20: ...g valves are available at plumbing supply or hardware stores see Figure 2 Follow manufacturer s instructions for installation of the valves Before changing the factory setting on the thermostat read t...

Страница 21: ...s of combustion and water vapor SMOKE ODOR It is not uncommon to experience a small amount of smoke and odor during the initial start up This is due to burning off of oil from metal parts and will dis...

Страница 22: ...f the flue and vent system may occur if air for combustion contains certain chemical vapors Spray can propellants cleaning solvents refrigerator and air conditioner refrigerants swimming pool chemical...

Страница 23: ...sult in overheating and excessive tank pressure Can cause serious injury or death HOUSEKEEPING Fire and Explosion Hazard Do not obstruct combustion air openings at the bottom of the water heater Do no...

Страница 24: ...RAGE TANK 1 Turn off the electrical supply to the water heater 2 Ensure the cold water inlet valve is open 3 Open a nearby hot water faucet and let the water run until the water is no longer hot Then...

Страница 25: ...ch can condense on the cooler surfaces of the tank Droplets form and drip onto the burner or run on the floor This is common at the time of start up after installation and when incoming water is cold...

Страница 26: ...mbly and or thermocouple Defective Gas Control Replace Gas Control PILOT OUTAGE Dirty pilot burner Clean pilot assembly Thermocouple malfunction Replace pilot assembly and or thermocouple Defective Ga...

Страница 27: ...s and the storage tank s 5 The water heater s operating thermostat should be set 5 degrees F higher than the Tank Temperature Control SINGLE FLUE 1 UNIT LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSU...

Страница 28: ...mostat should be set 5 degrees F higher than the Tank Temperature Control SINGLE FLUE 1 UNIT WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP...

Страница 29: ...ermostat should be set 5 degrees F higher than the Tank Temperature Control SINGLE FLUE 1 UNIT WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING P...

Страница 30: ...set 5 degrees F higher than the Tank Temperature Control SINGLE FLUE 1 UNIT WITH MIXING VALVE TWO TEMPERATURE LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPE...

Страница 31: ...ating thermostat should be set 5 degrees F higher than the Tank Temperature Control SINGLE FLUE 2 UNITS LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE...

Страница 32: ...er than the Tank Temperature Control SINGLE FLUE 2 UNITS TWO TEMPERATURE ONE PRE HEATER ONE BOOSTER HEATER LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERAT...

Страница 33: ...33 NOTES...

Страница 34: ...34 NOTES...

Страница 35: ...d by improper gas supply line sizing gas type venting connections combustion air voltage wiring or fusing Failure to follow applicable codes Failure to follow printed instructions Abuse misuse acciden...

Страница 36: ...rights reserved 599 Hill Street West Fergus ON Canada N1M 2X1 Should you have any questions please Email us at techsupport gsw wh com or Visit our website www johnwoodwaterheaters com or Call our Tech...

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