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10

GAS SUPPLY SYSTEMS

Low  pressure  building  gas  supply  systems  are  defined  as  those 

systems  that  cannot  under  any  circumstances  exceed  14” W.C. 

(1/2 PSI Gauge). These systems do not require pressure regulation.  

Measurements should be taken to insure that gas pressures are stable 

and fall within the requirements stated on the water heater rating plate. 

readings should be taken with all gas burning equipment off (static 

pressure) and with all gas burning equipment running at maximum rate 

(dynamic pressure). The gas supply pressure must be stable within 1.5” 

W.C. from static to dynamic pressure to provide good performance.   

Pressure drops that exceed 1.5” W.C. may cause rough starting, noisy 

combustion or nuisance outages.  Increases or spikes in static pressure 

during off cycles may cause failure to ignite or in severe cases damage 

to appliance gas valves. If your low pressure system  does  not meet  

these  requirements,  the  installer  is responsible for the corrections.
High  Pressure  building  supply  systems  use  pressures  that exceed 

14” W.C. (1/2 PSI Gauge). These systems must use field supplied 

regulators to lower the gas pressure to less than 14” W.C. (1/2 PSI 

Gauge). Appliances require gas regulators that are properly sized for the 

water heater input and deliver the rating plate specified pressures.  Gas 

supply systems where pressure exceeds 5 PSI often require multiple 

regulators to achieve desired pressures. Systems in excess of 5 PSI 

building pressure should be designed by gas delivery professionals 

for best performance. Water heaters connected to gas supply systems 

that exceed 14” W.C. (1/2 PSI Gauge) at any time must be equipped 

with a gas supply regulator.

GAS PRESSURE REQUIREMENTS                                 

Natural gas models require a minimum gas supply pressure of 4.5” 

W.C. (1.12 kPa). Propane gas models require a minimum gas supply 

pressure  of  11”  W.C.  (2.74  kPa). The  minimum  supply  pressure 

is  measured  while  gas  is  flowing  (dynamic  pressure). The  supply  

pressure  (dynamic)  should  never  fall  below  the specified minimum 

supply pressure. The supply pressure should be measured with all gas 

fired appliances connected to the common main firing at full capacity. If 

the supply pressure drops more than 1.5” W.C. (0.37 kPa) as gas begins 

to flow to the water heater then the supply gas system including the 

gas line and/or the gas regulator may be restricted or undersized. See 

Supply Gas regulator section and Gas Piping section of this manual. 

The gas valve on all models has a maximum gas supply pressure limit 

of 14” W.C. (3.48 kPa) The maximum supply pressure is measured 

while gas is not flowing (static pressure).

SUPPLY GAS REGULATOR

The  maximum  allowable  gas  supply  pressure  for  this  water heater 

is 14.0 inches W.C. (3.48 kPa). Install a positive lock-up gas pressure 

regulator in the gas supply line if inlet gas pressure can exceed 14.0 

inches W.C. (3.48 kPa) at any time. regulators must be sized/used 

according to manufacturer’s specifications.
If a positive lock-up regulator is required follow these instructions:
1.  Positive lock-up gas pressure regulators must be rated at or above

 

  the input Btu/hr rating of the water heater they supply.
2.  Positive lock-up gas pressure regulator(s) should be installed no

 

  closer than 3 feet (1 meter) and no farther than 8 feet (2.4 meters)

 

  of equivalent length from the water heater’s inlet gas connection.
3.  After installing the positive lock-up gas pressure regulator(s) an initial

 

  nominal supply pressure setting of 7.0” W.C. while the  water  heater

 

  is  operating  is  recommended  and  will generally provide good

 

  water heater operation. Some addition adjustment  maybe required

 

  later to maintain a steady gas supply pressure.
4.  When  installing  multiple  water  heaters  in  the  same  gas  supply

 

  system  it  is  recommended  that  individual  positive  lock-up  gas

 

  pressure regulators be installed at each unit.

MIXING VALVES

Water temperature over 125°F (52°C)

can cause severe burns instantly

resulting in severe injury or death.
Children, the elderly and the physically 

or mentally disabled are at highest risk 

for scald injury.
Feel water before bathing or showering.
Temperature limiting devices such as

mixing valves must be installed when 

required by codes and to ensure safe 

temperatures at fixtures.

Water heated to a temperature which will satisfy clothes washing, dish 

washing, and other sanitizing needs can scald and cause permanent 

injury upon contact. Short repeated heating cycles caused by small 

hot water uses can cause temperatures at the point of use to exceed 

the water heater’s temperature setting by up to 20°F (11°C).
Some people are more likely to be permanently injured by hot water 

than others. These include the elderly, children, the infirm and the 

physically/mentally disabled. Table 2 shows the approximate time-

to-burn relationship for normal adult skin. If anyone using hot water 

provided by the water heater being installed fits into one of these groups 

or if there is a local code requiring a certain water temperature at the 

point of use, then special precautions must be taken.

In addition to using the lowest possible temperature setting that 

satisfies demand of the application a Mixing Valve should be installed 

at the water heater or at hot water taps to further reduce system water 

temperature. See Figure 6.

Mixing  valves  are  available  at  plumbing  supply  stores.  Consult 

a  Qualified  Installer  or  Service Agency.  Follow  mixing  valve 

manufacturer’s instructions for installation of the valves.

TABLE 2. 

Water 

Temperature °F

 Time for 

1st Degree Burn

(Less Severe Burns)

Time for Permanent Burns

2nd & 3rd Degree

(Most Severe Burns)

110

(normal shower temp.)

116

(pain threshold)

116

35 minutes

45 minutes

122

1 minute

5 minutes

131

5 seconds

25 seconds

140

2 seconds

5 seconds

149

1 second

2 seconds

154

instantaneous

1 second

(U.S. Government Memorandum, C.P.S.C., Peter L. Armstrong, Sept. 15,1978)

HOT WATER

OUTLET

TO TANK

INLET

CHECK

VALVE

MIXING

VALVE

COLD

WATER

INLET

TEMPERED WATER

OUTLET

12” TO 15”

(30-38 cm)

CHECK

VALVE

FIGURE 6.

INSTALLATION REQUIREMENTS

Содержание JW375T75N-AV

Страница 1: ...ructions and safety messages could result in death or serious injury This manual must remain with the water heater 599 Hill Street West Fergus ON Canada N1M 2X1 Low Lead Content WARNING If the informa...

Страница 2: ...Heater 12 Air Requirements 12 Unconfined Space 13 Confined Space 13 Fresh Air Openings for Confined Spaces 13 Outdoor Air Through Two Openings 13 Outdoor Air Through One Opening 13 Outdoor Air Throug...

Страница 3: ...ifornia to cause cancer birth defects or other reproductive harm and requires businesses to warn of potential exposure to such substances This product contains a chemical known to the State of Califor...

Страница 4: ...4 GENERAL SAFETY INFORMATION...

Страница 5: ...nd then the entire manual carefully If you don t follow the safety rules the water heater will not operate properly It could cause DEATH SERIOUS BODILY INJURY AND OR PROPERTY DAMAGE This manual contai...

Страница 6: ...1 1 4 3 2 1 NPT 1 2 NPT 11 15 16 30 3 RECOVERY RATINGS Models Input Approx Gal Cap Approx Liter Cap Temp Rise C 17 22 28 33 39 44 50 56 61 67 72 78 Rating Btu Hr Rating kW F 30 40 50 60 70 80 90 100 1...

Страница 7: ...cing and proper operation of the water heater Installation of water heater must be accomplished in such a manner that if the tank or any connections should leak flow will not cause damage to the struc...

Страница 8: ...sult in improper and inefficient operation of the water heater producing carbon monoxide gas in excess of the safe limits This could result in serious injury or death Contact your local gas supplier f...

Страница 9: ...ertain it does not sag thereby obstructing the combustion air flow HARD WATER Where hard water conditions exist water softening or the threshold type of water treatment is recommended This will protec...

Страница 10: ...to manufacturer s specifications If a positive lock up regulator is required follow these instructions 1 Positive lock up gas pressure regulators must be rated at or above the input Btu hr rating of...

Страница 11: ...y sized thermal expansion tank must be installed on all closed systems to control the harmful effects of thermal expansion Contact a local plumbing service technician to have a thermal expansion tank...

Страница 12: ...ature Pressure Relief Valve discharge line and 2 the water manually discharged will not cause any bodily injury or property damage because the water may be extremely hot If after manually operating th...

Страница 13: ...eater and the risk of fire or explosion may result It can also create a risk of asphyxiation LOUVERS AND GRILLES Thefreeareasofthefreshairopeningsintheinstructionsthatfollowdonot takeintoaccountthepre...

Страница 14: ...e provided with two permanent vertical ducts one commencing within 12 inches 300 mm of the top and one commencing within 12 inches 300 mm of the bottom of the enclosure The vertical ducts shall commun...

Страница 15: ...ter heater unless it is vented to the outdoors and has adequate air supply to avoid risks of improper operation explosion or asphyxiation For proper draft hood attachment the draft hood legs may be an...

Страница 16: ...IN INCHES MAXIMUM CAPACITY OF PIPE IN CUBIC FEET PER HOUR LENGTH IN FEET NOMINAL IRON PIPE SIZES INCHES INPUT IN THOUSANDS BTU HR 1 2 3 4 1 1 1 4 1 1 2 2 2 1 2 3 4 10 175 360 680 1400 2100 3960 6300 1...

Страница 17: ...allation shown in the Figures 15 and 16 Contaminants in the gas lines may cause improper operation of the gas control valve that may result in fire or explosion Before attaching the gas line be sure t...

Страница 18: ...18...

Страница 19: ...ian or gas supplier If the pilot will not stay lit after several tries turn the gas control knob to OFF Figure A and call your service technician or gas supplier 9 Replace inner and outer burner doors...

Страница 20: ...g valves are available at plumbing supply or hardware stores see Figure 2 Follow manufacturer s instructions for installation of the valves Before changing the factory setting on the thermostat read t...

Страница 21: ...s of combustion and water vapor SMOKE ODOR It is not uncommon to experience a small amount of smoke and odor during the initial start up This is due to burning off of oil from metal parts and will dis...

Страница 22: ...f the flue and vent system may occur if air for combustion contains certain chemical vapors Spray can propellants cleaning solvents refrigerator and air conditioner refrigerants swimming pool chemical...

Страница 23: ...sult in overheating and excessive tank pressure Can cause serious injury or death HOUSEKEEPING Fire and Explosion Hazard Do not obstruct combustion air openings at the bottom of the water heater Do no...

Страница 24: ...RAGE TANK 1 Turn off the electrical supply to the water heater 2 Ensure the cold water inlet valve is open 3 Open a nearby hot water faucet and let the water run until the water is no longer hot Then...

Страница 25: ...ch can condense on the cooler surfaces of the tank Droplets form and drip onto the burner or run on the floor This is common at the time of start up after installation and when incoming water is cold...

Страница 26: ...mbly and or thermocouple Defective Gas Control Replace Gas Control PILOT OUTAGE Dirty pilot burner Clean pilot assembly Thermocouple malfunction Replace pilot assembly and or thermocouple Defective Ga...

Страница 27: ...s and the storage tank s 5 The water heater s operating thermostat should be set 5 degrees F higher than the Tank Temperature Control SINGLE FLUE 1 UNIT LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSU...

Страница 28: ...mostat should be set 5 degrees F higher than the Tank Temperature Control SINGLE FLUE 1 UNIT WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP...

Страница 29: ...ermostat should be set 5 degrees F higher than the Tank Temperature Control SINGLE FLUE 1 UNIT WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING P...

Страница 30: ...set 5 degrees F higher than the Tank Temperature Control SINGLE FLUE 1 UNIT WITH MIXING VALVE TWO TEMPERATURE LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPE...

Страница 31: ...ating thermostat should be set 5 degrees F higher than the Tank Temperature Control SINGLE FLUE 2 UNITS LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE...

Страница 32: ...er than the Tank Temperature Control SINGLE FLUE 2 UNITS TWO TEMPERATURE ONE PRE HEATER ONE BOOSTER HEATER LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERAT...

Страница 33: ...33 NOTES...

Страница 34: ...34 NOTES...

Страница 35: ...d by improper gas supply line sizing gas type venting connections combustion air voltage wiring or fusing Failure to follow applicable codes Failure to follow printed instructions Abuse misuse acciden...

Страница 36: ...rights reserved 599 Hill Street West Fergus ON Canada N1M 2X1 Should you have any questions please Email us at techsupport gsw wh com or Visit our website www johnwoodwaterheaters com or Call our Tech...

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