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16

GAS PIPING

Contact  your  local  gas  service  company  to  ensure  that  adequate 

gas service is available and to review applicable installation codes 

for your area.
Size the main gas line in accordance with Table 3. The figures shown 

are for straight lengths of pipe at 0.5 in. W.C. pressure drop, which is 

considered normal for low pressure systems. Note: Fittings such as 

elbows, tees and line regulators will add to the pipe pressure drop. 

Also refer to the current editions of the National Fuel Gas Code (NFPA 

54) or Natural Gas and Propane Installation Code (CAN/CSA B149.1).
Make sure gas supplied is same type listed on model rating plate. The 

inlet gas pressure must not exceed 14 inch water column (2.6 kPa) 

for natural and propane (L.P.) gas. The minimum inlet gas pressure 

shown on rating plate is that which will permit firing at rated input.
If the gas control valve is subjected to pressures exceeding 1/2 pound 

per square inch (3.5 kPa), the damage to the gas control valve could 

result in a fire or explosion from leaking gas.
If the main gas line shut-off serving all gas appliances is used, also 

turn “off” the gas at each appliance. Leave all gas appliances shut 

“off” until the water heater installation is complete.
A gas line of sufficient size must be run to the water heater. Consult 

the current edition of National Fuel Gas Code ANSI Z223.1/NFPA 54 

or the Natural Gas and Propane Installation Code CAN/CSA B149.1 

and your gas supplier concerning pipe size.

There must be:

•  A readily accessible manual shut off valve in the gas supply line 

serving the water heater, and

•  A sediment trap ahead of the gas control valve to help prevent dirt 

and foreign materials from entering the gas control valve.

•  A flexible gas connector or a ground joint union between the shut 

off valve and control valve to permit servicing of the unit.

Be sure to check all the gas piping for leaks before lighting the water 

heater. Use a soapy water solution, not a match or open flame. Rinse 

off soapy solution and wipe dry.

The minimum inlet gas pressure shown on the rating plate is that 

which will permit firing at the rated input.

TABLE 3.  GAS SUPPLY LINE SIZES (IN INCHES)* 

MAXIMUM CAPACITY OF PIPE IN CUBIC FEET PER HOUR

LENGTH 

IN 

FEET

NOMINAL IRON PIPE SIZES (INCHES) 

INPUT IN THOUSANDS (BTU/HR)

1/2

"

3/4

"

1

"

1 1/4

"

1 1/2

"

2

"

2 1/2

"

3

"

4

"

10

175

360

680

1400

2100

3960

6300

11000

23000

20

120

250

465

950

1460

2750

4360

7700

15800

30

97

200

375

770

1180

2200

3520

6250

12800

40

82

170

320

660

990

1900

3000

5300

10900

50

73

151

285

580

900

1680

2650

4750

9700

60

66

138

260

530

810

1520

2400

4300

8800

70

61

125

240

490

750

1400

2250

3900

8100

80

57

118

220

460

690

1300

2050

3700

7500

90

53

110

205

430

650

1220

1950

3450

7200

100

50

103

195

400

620

1150

1850

3250

6700

125

44

93

175

360

550

1020

1650

2950

6000

150

40

84

160

325

500

950

1500

2650

5500

175

37

77

145

300

460

850

1370

2450

5000

200

35

72

135

280

430

800

1280

2280

4600

TABLE 4.

LENGTH 

IN 

METERS

NOMINAL IRON PIPE SIZES (INCHES) 

INPUT IN KW

1/2

"

3/4

"

1

"

1 1/4

"

1 1/2

"

2

"

2 1/2

"

3

"

4

"

3

51

105

199

410

615

1160

1845

3221

6735

6

35

73

142

278

428

805

1277

2255

4626

9

28

59

110

225

346

644

1031

1830

3748

12

24

50

94

193

290

556

878

1552

3192

15

21

44

83

170

264

492

776

1391

2840

18

19

40

76

155

237

445

703

1259

2577

21

18

37

70

143

220

410

659

1142

2372

24

17

35

64

135

202

381

600

1083

2196

27

16

32

60

126

190

357

571

1010

2108

31

15

30

57

117

182

337

542

952

1962

38

13

27

51

105

161

299

483

864

1757

46

12

25

47

95

146

278

439

776

1610

53

11

23

42

88

135

249

401

717

1464

61

10

21

40

82

126

234

375

688

1347

Use pipe joint compound or teflon tape marked as being resistant to 

the action of petroleum [Propane (L.P.)] gases. 
The water heater and its gas connection must be leak tested before 

placing the water heater in operation.

The water heater and its individual shut-off valve shall be 

disconnected from the gas supply piping system during any pressure 

testing of that system at test pressures in excess of 1/2 pound per 

square inch (3.5 kPa). It shall be isolated from the gas supply piping 

system  by  closing  its  individual  manual  shut-off  valve  during  any 

pressure testing of the gas supply piping system at test pressures 

equal to or less than 1/2 pound per square inch (3.5 kPa).
Connecting the gas piping to the gas control valve of the water heater 

can be accomplished by either of the two methods shown in Figures 

15 and 16.

FIGURE 15.  GAS PIPING WITH FLEXIBLE CONNECTOR.

FIGURE 16.  GAS PIPING WITH ALL

BLACK IRON PIPE TO GAS CONTROL.

Содержание JW375T75N-AV

Страница 1: ...ructions and safety messages could result in death or serious injury This manual must remain with the water heater 599 Hill Street West Fergus ON Canada N1M 2X1 Low Lead Content WARNING If the informa...

Страница 2: ...Heater 12 Air Requirements 12 Unconfined Space 13 Confined Space 13 Fresh Air Openings for Confined Spaces 13 Outdoor Air Through Two Openings 13 Outdoor Air Through One Opening 13 Outdoor Air Throug...

Страница 3: ...ifornia to cause cancer birth defects or other reproductive harm and requires businesses to warn of potential exposure to such substances This product contains a chemical known to the State of Califor...

Страница 4: ...4 GENERAL SAFETY INFORMATION...

Страница 5: ...nd then the entire manual carefully If you don t follow the safety rules the water heater will not operate properly It could cause DEATH SERIOUS BODILY INJURY AND OR PROPERTY DAMAGE This manual contai...

Страница 6: ...1 1 4 3 2 1 NPT 1 2 NPT 11 15 16 30 3 RECOVERY RATINGS Models Input Approx Gal Cap Approx Liter Cap Temp Rise C 17 22 28 33 39 44 50 56 61 67 72 78 Rating Btu Hr Rating kW F 30 40 50 60 70 80 90 100 1...

Страница 7: ...cing and proper operation of the water heater Installation of water heater must be accomplished in such a manner that if the tank or any connections should leak flow will not cause damage to the struc...

Страница 8: ...sult in improper and inefficient operation of the water heater producing carbon monoxide gas in excess of the safe limits This could result in serious injury or death Contact your local gas supplier f...

Страница 9: ...ertain it does not sag thereby obstructing the combustion air flow HARD WATER Where hard water conditions exist water softening or the threshold type of water treatment is recommended This will protec...

Страница 10: ...to manufacturer s specifications If a positive lock up regulator is required follow these instructions 1 Positive lock up gas pressure regulators must be rated at or above the input Btu hr rating of...

Страница 11: ...y sized thermal expansion tank must be installed on all closed systems to control the harmful effects of thermal expansion Contact a local plumbing service technician to have a thermal expansion tank...

Страница 12: ...ature Pressure Relief Valve discharge line and 2 the water manually discharged will not cause any bodily injury or property damage because the water may be extremely hot If after manually operating th...

Страница 13: ...eater and the risk of fire or explosion may result It can also create a risk of asphyxiation LOUVERS AND GRILLES Thefreeareasofthefreshairopeningsintheinstructionsthatfollowdonot takeintoaccountthepre...

Страница 14: ...e provided with two permanent vertical ducts one commencing within 12 inches 300 mm of the top and one commencing within 12 inches 300 mm of the bottom of the enclosure The vertical ducts shall commun...

Страница 15: ...ter heater unless it is vented to the outdoors and has adequate air supply to avoid risks of improper operation explosion or asphyxiation For proper draft hood attachment the draft hood legs may be an...

Страница 16: ...IN INCHES MAXIMUM CAPACITY OF PIPE IN CUBIC FEET PER HOUR LENGTH IN FEET NOMINAL IRON PIPE SIZES INCHES INPUT IN THOUSANDS BTU HR 1 2 3 4 1 1 1 4 1 1 2 2 2 1 2 3 4 10 175 360 680 1400 2100 3960 6300 1...

Страница 17: ...allation shown in the Figures 15 and 16 Contaminants in the gas lines may cause improper operation of the gas control valve that may result in fire or explosion Before attaching the gas line be sure t...

Страница 18: ...18...

Страница 19: ...ian or gas supplier If the pilot will not stay lit after several tries turn the gas control knob to OFF Figure A and call your service technician or gas supplier 9 Replace inner and outer burner doors...

Страница 20: ...g valves are available at plumbing supply or hardware stores see Figure 2 Follow manufacturer s instructions for installation of the valves Before changing the factory setting on the thermostat read t...

Страница 21: ...s of combustion and water vapor SMOKE ODOR It is not uncommon to experience a small amount of smoke and odor during the initial start up This is due to burning off of oil from metal parts and will dis...

Страница 22: ...f the flue and vent system may occur if air for combustion contains certain chemical vapors Spray can propellants cleaning solvents refrigerator and air conditioner refrigerants swimming pool chemical...

Страница 23: ...sult in overheating and excessive tank pressure Can cause serious injury or death HOUSEKEEPING Fire and Explosion Hazard Do not obstruct combustion air openings at the bottom of the water heater Do no...

Страница 24: ...RAGE TANK 1 Turn off the electrical supply to the water heater 2 Ensure the cold water inlet valve is open 3 Open a nearby hot water faucet and let the water run until the water is no longer hot Then...

Страница 25: ...ch can condense on the cooler surfaces of the tank Droplets form and drip onto the burner or run on the floor This is common at the time of start up after installation and when incoming water is cold...

Страница 26: ...mbly and or thermocouple Defective Gas Control Replace Gas Control PILOT OUTAGE Dirty pilot burner Clean pilot assembly Thermocouple malfunction Replace pilot assembly and or thermocouple Defective Ga...

Страница 27: ...s and the storage tank s 5 The water heater s operating thermostat should be set 5 degrees F higher than the Tank Temperature Control SINGLE FLUE 1 UNIT LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSU...

Страница 28: ...mostat should be set 5 degrees F higher than the Tank Temperature Control SINGLE FLUE 1 UNIT WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP...

Страница 29: ...ermostat should be set 5 degrees F higher than the Tank Temperature Control SINGLE FLUE 1 UNIT WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING P...

Страница 30: ...set 5 degrees F higher than the Tank Temperature Control SINGLE FLUE 1 UNIT WITH MIXING VALVE TWO TEMPERATURE LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPE...

Страница 31: ...ating thermostat should be set 5 degrees F higher than the Tank Temperature Control SINGLE FLUE 2 UNITS LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE...

Страница 32: ...er than the Tank Temperature Control SINGLE FLUE 2 UNITS TWO TEMPERATURE ONE PRE HEATER ONE BOOSTER HEATER LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERAT...

Страница 33: ...33 NOTES...

Страница 34: ...34 NOTES...

Страница 35: ...d by improper gas supply line sizing gas type venting connections combustion air voltage wiring or fusing Failure to follow applicable codes Failure to follow printed instructions Abuse misuse acciden...

Страница 36: ...rights reserved 599 Hill Street West Fergus ON Canada N1M 2X1 Should you have any questions please Email us at techsupport gsw wh com or Visit our website www johnwoodwaterheaters com or Call our Tech...

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