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SAFETY PRECAUTIONS 

 
Section 1 

Page 1-4   

            1001206598 

 

METRO-MH 

 

The  Metro-MH  machine  electrical  system 
includes  an  alternator  which  generates 
high  electrical  voltages.  Do  NOT  operate 
the  machine  without  all  safety  covers  in 
place,  covering  all  wiring  and  electrical 
equipment and devices. 
 

 

 

 

 
DO NOT TOUCH ELECTRICAL  SYSTEM 
COMPONENTS, 

LAMP 

TERMINALS 

AND/OR 

SOCKETS. 

DANGEROUS 

VOLTAGES  MAY  BE  PRESENT  EVEN 
WHEN POWER IS OFF.  

 

1.  Do  NOT  alter  the  electrical  wiring  in 

any  way  without  receiving  prior  written 
approval 

and 

advice  from 

JLG. 

 

2.  The  lighting  tower  is  NOT  a  mobile 

generator  set.  It  should  only  be  used 
for  its  intended  design  purpose. 
 

3.  The  hydraulically  operated  mast  has 

hazardous  crushing/pinch  points.  Do 
NOT  put  arms,  hands  etc.  near  the 
mast  structure  while  it  is  in  operation. 
 

4.  Do  not  operate  the  lights  within  easy 

reach of people’s hands. Lamp fixtures 
become  hot  during  operation.  Lamp 
fixtures  can  remain  hot  for  some  time 
after the lights have been switched off. 
 

5.  Do  NOT  replace  lights  with  alternative 

lights without being authorised by JLG. 
 

6.  The  mast  is  not  a  crane.  Do  NOT 

attempt  to  lift  any  object  by  using  or 
modifying  or  altering  the  mast  and/or 
the  lighting  tower  hydraulic  system. 
 

7.  There  are moving  parts in  and  around 

the  engine  and  alternator  area  of  the 
unit.  Prior  to  carrying  out  any 
maintenance  checks  or  accessing  the 
engine  area,  ensure 

unit’s  engine  is 

shut-down and the mast retracted. 

 
 
 
 
 

 
Become  familiar  with  all  machine  controls 
and  the  machine’s  operating  envelope, 
prior  to  operating  the  machine.  The 
machine’s mast uses a hydraulic/wire rope 
system to lift and lower the mast. 
 
1.  Before raising the mast, ensure that 

the ground is suitable to support and 
level the machine, particularly under 
each of the outrigger pads. 

 

2.  Mechanical damage will result if the 

machine’s mast is allowed to strike 
external structures such as buildings 
etc. 

 
 
 

 
FAILURE  OF  THE  OUTRIGGERS  TO 
SUPPORT  THE  MACHINE  ON  SOFT 
SURFACES 

COULD 

CAUSE 

THE 

MACHINE TO TIP OVER. NEVER RAISE 
THE  MAST  FULLY  WITHOUT  FIRST 
SETTING  ALL  FOUR  (4)  OUTRIGGERS 
AND 

ENSURING 

THE 

LIGHTING 

TOWER  IS  LEVEL.  A  BUBBLE  LEVEL 
IS  MOUNTED  AT  THE  FRONT  OF  THE 
MACHINE  NEAR  THE  BASE  OF  THE 
MAST  TO  AID  IN  LEVELLING  OF  THE 
MACHINE.

 

 
 
 
 

 

 

 
DO  NOT  ERECT  OR  OPERATE  THE 
MACHINE IN CONDITIONS WHERE THE 
WINDSPEEDS ARE LIKELY TO EXCEED 
100 km/hr. 
 
TIPPING  OR  OVERTURNING  OF  THE 
LIGHTING TOWER IS POSSIBLE. 
 
 
 
 
 
 
 
 
 
 

 
 

Содержание METRO-MH

Страница 1: ...METRO MH Model Lighting Tower Metro MH ISO 9001Lic 6080 Operation and Safety Manual 1001206598 24 July 2018...

Страница 2: ...ields SA 5107 Phone 08 8259 8777 JLG Industries NSW 358 Park Road Regents Park NSW 2143 Phone 02 8718 6300 JLG Industries Queensland 223 Fison Avenue West Eagle Farm QLD 4009 Phone 07 3309 9111 JLG In...

Страница 3: ...in this publication to familiarise the operating personnel with the correct and safe procedures necessary to operate this equipment Take time to read and become familiar with all four sections of thi...

Страница 4: ...OPERATION AND SAFETY MANUAL CONTENTS Page General 1 1 Safety Precautions 1 3 Machine Specification 1 6 Machine Controls 1 7 Machine Operation 1 15 Lifting Transporting 1 20 Towing Instructions 1 24 M...

Страница 5: ...shed by a competent person and should be followed to ensure that the machine is safe to operate The user operator of the machine shall not accept operating responsibility until this manual has been re...

Страница 6: ...ICATES AN IMMINENTLY HAZARDOUS SITUATION IF NOT AVOIDED WILL RESULT IN SERIOUS INJURY OR DEATH INDICATES A POTENTIALLY HAZARDOUS SITUATION IF NOT AVOIDED COULD RESULT IN SERIOUS INJURY OR DEATH INDICA...

Страница 7: ...M A D ASSUME ALL ELECTRICAL PARTS AND WIRING ARE ENERGISED UNLESS KNOWN OTHERWISE 1 Maintain distance from electrical lines apparatus or any energized exposed or insulated parts according to the Mini...

Страница 8: ...NOT attempt to lift any object by using or modifying or altering the mast and or the lighting tower hydraulic system 7 There are moving parts in and around the engine and alternator area of the unit...

Страница 9: ...onfirm all outrigger jacking legs can be wound up and down freely and that the jack feet are not bent or distorted b Confirm the telescopic mast moves smoothly when raised and lowered and wire ropes a...

Страница 10: ...SPECIFICATION Engine D905 BG2 JLG 1 3 Cylinder water cooled asperated Total Displacement 898 cm 3 Rated Power Output 5 5 kW 1500 rpm Alternator Sincro SK160SA1 Frequency 4 pole 50 Hz Voltage 230 Vrms...

Страница 11: ...the engine indicating the operational status and fault conditions automatically shutting down the engine with true first up fault condition of an engine failure The LCD display indicates the fault ST...

Страница 12: ...hes 3 Mast raise lower toggle switch Toggle switch up to raise mast Toggle switch down to lower mast Note centre position on switch is off 4 Lighthead tilt toggle switch tilts the lighthead up to 45 f...

Страница 13: ...stop delay period and engine cooling times expire The module acts on the next Start event Mute If an alarm occurs pressing the mute button can remove alarm siren and the indicator will light up press...

Страница 14: ...OWS to scroll to 01 AUTO TIMER MODE Press the MENU CONFIRM button 5 Scroll to 03 TIMER SET using the UP or DOWN arrows 6 Press MENU CONFIRM to open the Timer Running Action screen 7 Scroll with the DO...

Страница 15: ...tower light is switched on sequenced at 3 second intervals 16 The lighting tower will now run in the AUTO MODE 17 The following machine conditions will cause the lighting tower to shut down when runn...

Страница 16: ...the UP DOWN arrows Press MENU CONFIRM to advance to the next place in the 24 hour clock HR MIN SEC 7 After pressing MENU CONFIRM the home screen will be displayed The current time can be viewed by pu...

Страница 17: ...drained separately 1 An engine tray bund drain plug located under the tray on the rear right hand side of the trailer 2 A small drain plug located on underside of the engine bund tray the front right...

Страница 18: ...VEHICLE ENSURE THE PARKING BRAKE IS RELEASED AND THAT THE RATCHET BAR IS SWUNG CLEAR FAILURE TO DO THIS COULD CAUSE THE BRAKES TO LOCK ON DURING TOWING PARKING BRAKE CABLE OPERATED The tow ball coupl...

Страница 19: ...unit 5 Repeat step 4 for the front outrigger arm located on the right hand side 6 Retract the jockey wheel until the outriggers support the entire trailer weight 7 At the rear of the unit locate and s...

Страница 20: ...thead tilt angle by operating the enable and tilt control toggle switches simultaneously 12 Adjust the angle lighthead rotation to desired angle by operating the enable and rotate control toggle switc...

Страница 21: ...ch light Stop C press to shut down wait for machine to complete shutdown sequence 2 Auto Start Stop Summary A press for each screen shown in Fig 1 to Fig 3 press and to select press or to confirm B 10...

Страница 22: ...ue will be saved into internal FLASH Date and Time Setting After controller powers up Press then select 3 Time Calibration Press again to the Date and Time Setting interface The first line is current...

Страница 23: ...and lock the outrigger arms 4 Fold up all jack winding levers and turn handles inward towards jack body as shown 5 Depress the emergency stop button Emergency Stop Button circled The machine can then...

Страница 24: ...tines go through far enough to bear against the frame diagonals CRANING MACHINE Craning Procedure USE ONLY THE LIFTING POINT IF PROVIDED TO LIFT THE LIGHTING TOWER WITH A CRANE DO NOT LIFT THE ASSEMB...

Страница 25: ...e overhangs the transport platform Wind down the four outrigger jack legs so that the feet just contact the transport bed Attach a ratchet type strap chain to the edge of the transport bed Thread the...

Страница 26: ...ty chain is supplied to connect the trailer to towing vehicle while towing Ensure the safety chain has enough slack to permit tight turns but far enough from road surface to hold coupler above road sh...

Страница 27: ...re ground surface below jockey wheel is firm and will support drawbar weight Swing jockey bar down and extend 5 Follow steps 1 5 of connect trailer 6 instructions in reverse order TOWING GUIDELEINES 1...

Страница 28: ...yres Properly secured no missing wheel nuts proper inflation 7 Trailer coupling Secured locked and in proper operating condition 8 Coupling tow ball Secured and in proper operating condition Rock the...

Страница 29: ...4 Disconnect the machine s battery and fit plastic terminal caps 5 Support and level the lighting tower on the four outrigger jacks legs with the tyres just clear of ground contact 6 Release the park...

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